Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- With the scan tool, run a Vehicle Scan Report or record the Environmental Data.
- With the scan tool, erase DTCs.
- Turn the ignition off for at least 10.0 seconds.
- Turn the ignition on.
- Using the recorded Environmental Data and the When Monitored Conditions, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- ISOLATE AND CHECK THE (K504) DRIVETRAIN 5 VOLT SUPPLY CIRCUIT FOR A SHORT TO VOLTAGE
- Turn the ignition off.
- Disconnect the Transfer Case Shift Motor harness connector.
- Turn the ignition on.
- Measure voltage on the (K504) Drivetrain 5 Volt Supply circuit at the Transfer Case Shift Motor harness connector.
Is the voltage above 5.5 volts?
Yes
- Repair the (K504) Drivetrain 5 Volt Supply circuit for a short to voltage.
- Perform the DTCM VERIFICATION TEST. Refer to DTCM VERIFICATION TEST .
No
- Go To 3
- ISOLATE AND CHECK THE (K504) DRIVETRAIN 5 VOLT SUPPLY CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT AT THE DRIVETRAIN CONTROL MODULE (DTCM) HARNESS CONNECTOR
- The ignition must be off when performing a resistance check to find a short between circuits.
- Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and the component harness connectors containing the circuit being tested. Note: Use the wiring diagram as a guide to follow the path of the circuit. Check the disconnected connectors and related harnesses for damage, corrosion, and loose fitting terminals.
- Connect one lead of the Digital Volt-Ohm Meter (DVOM) to the circuit being tested at the ECU harness connector.
- With the other lead of the DVOM probe all other circuits at the ECU harness connector.
NOTE:When back-probing a circuit at a harness connector, always use an appropriate back probing tool to prevent damage to the connector terminals.
Is there continuity between the circuit being tested and any other circuit?
Yes
- Repair the circuit for a short to another circuit. Use the wiring diagram as a guide to trace the circuits and look for any in-line connectors to help isolate the location of the short.
- Perform the DTCM VERIFICATION TEST. Refer to DTCM VERIFICATION TEST .
No
- Go To 4
- REPLACE THE TRANSFER CASE SHIFT MOTOR AND CHECK FOR THE DTC TO RETURN
- Replace the Transfer Case Shift Motor in accordance with the Service Information. Refer to MOTOR, SHIFT, EMOVAL AND INSTALLATION .
- Connect the Transfer Case Shift Motor and all other harness connectors.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data and the When Monitored conditions, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 5
No
- Replacing the Transfer Case Shift Motor corrected the condition.
- Perform the DTCM VERIFICATION TEST. Refer to DTCM VERIFICATION TEST .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all DTCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all DTCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCM DTCs.
Did the DTC return?
Yes
- Replace the DTCM in accordance with the Service information. Refer to MODULE, DRIVETRAIN CONTROL (DTCM), EMOVAL AND INSTALLATION .
- Perform the DTCM VERIFICATION TEST. Refer to DTCM VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the DTCM VERIFICATION TEST. Refer to DTCM VERIFICATION TEST .