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Home >> Jeep >> 2021 >> Gladiator Mojave, Part Time T/Case Control, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 66 (Power Transfer Unit (Service Information)) >> Removal And Installation >> Removal

Removal And Installation: Removal

WARNING: This page is about a different car, the 2022 Chrysler Voyager and 2022 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  3. Remove the engine belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION .
  4. Remove the right side front halfshaft. Refer to REMOVAL AND INSTALLATION .
    GC0200298Courtesy of CHRYSLER GROUP, LLC
  5. Remove the fasteners (1) from the Power Transfer Unit (PTU) bracket.
    GC0200268Courtesy of CHRYSLER GROUP, LLC
  6. Remove the fasteners (1) securing the PTU bracket (2) to the engine block and remove the PTU bracket from the vehicle.
  7. Remove the exhaust crossunder pipe. Refer to PIPE, EXHAUST CROSSUNDER, REMOVAL AND INSTALLATION .
  8. Remove and position aside the right catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
    GC0200256Courtesy of CHRYSLER GROUP, LLC
  9. Remove the fasteners (1) securing the PTU upper heatshield (2).
    GC0200274Courtesy of CHRYSLER GROUP, LLC
  10. Remove the fastener (1) securing the PTU upper heatshield and remove the heatshield from the vehicle.
    GC0200289Courtesy of CHRYSLER GROUP, LLC
  11. Remove the fasteners (1) securing the PTU lower heatshield (2) and remove the heatshield from the vehicle.
    GC0200250Courtesy of CHRYSLER GROUP, LLC
  12. Remove the rear torque strut fastener (1) at the transmission.
  13. Using a support stand, shift the front of the drivetrain upward.
    GC0202821Courtesy of CHRYSLER GROUP, LLC
  14. Install the special tool (#2075300030, Remover, Driveshaft Front Joint) (1) to the driveshaft (2) with tapered bore of the tool towards the driveshaft joint boot.
    GC0202826Courtesy of CHRYSLER GROUP, LLC
  15. Using a prybar (2) to pry against the special tool (#2075300030, Remover, Driveshaft Front Joint) (1) separate the driveshaft from the PTU.
  16. Remove and DISCARD  the retention ring on the output shaft of the PTU.
  17. Remove the rear engine mount isolator. Refer to INSULATOR, ENGINE MOUNT, REAR, REMOVAL AND INSTALLATION .
    GC0200301Courtesy of CHRYSLER GROUP, LLC
  18. Remove the fasteners (1) from the rear torque strut bracket.
    GC0200342Courtesy of CHRYSLER GROUP, LLC
  19. Remove the fastener (1) and remove the rear torque strut bracket from the vehicle.
    GC0200337Courtesy of CHRYSLER GROUP, LLC
  20. Disconnect the PTU actuator wire harness connector (1).
    GC0200246Courtesy of CHRYSLER GROUP, LLC
  21. Remove the fasteners (1) from the PTU.
    GC0200367Courtesy of CHRYSLER GROUP, LLC
  22. Remove the fasteners (1) from the PTU. Remove the PTU from the vehicle.
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