Removal And Installation: Installation

WARNING: This page is about a different car, the 2022 Chrysler Voyager and 2022 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.

Clean and inspect the sealing surface on the output shaft:
- If the seal surface is damaged, install a NEW output shaft.
- If the seal bore is damaged it will be necessary to replace the RDU.
Courtesy of CHRYSLER GROUP, LLC
Install the output seal (1) onto the special tool (#10117, Installer, Seal) (2).

Courtesy of CHRYSLER GROUP, LLC
Install the output seal using special tool (#10117, Installer, Seal) (1).
Install the output shaft into the RDM (2).

Courtesy of CHRYSLER GROUP, LLC
Install a new circlip (2) onto the output shaft (1).
Install the rear halfshaft. Refer to REMOVAL AND INSTALLATION .
Fill the differential fluid. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .
Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.