Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- Turn the ignition on.
- With the scan tool, read DTCs and record on the repair order.
Is the DTC active or pending?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK THE (T762) PCR CONTROL RELAY CONTROL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Turn the ignition off.
- Disconnect the PDC C3 harness connector.
- Disconnect the PCM C1 harness connector.
- Measure the resistance of the (T762) PCR Control Relay Control circuit between the PDC C3 harness connector and the PCM C1 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 3
No
- Repair the (T762) PCR Control Relay Control circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE PCR CONTROL RELAY COIL SUPPLY
- Remove PCR Relay from the PDC.
- Using a 12-volt test light connected to ground, probe the 12 volt supply circuit at the PCR Relay connector (terminal 30).NOTE:
Compare the brightness to that of a connection direct battery.
Is the test light illuminated and bright?
Yes
- Go To 4
No
- Check for a blown fuse in the PDC. If the fuse is blown, check for a short to ground in the PCR Relay output circuit and repair if necessary. If the fuse is not blown, replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE PCR CONTROL RELAY
- Connect a jumper across terminal 30 and terminal 87 of the PCR Relay connector.
- Measure the voltage on the (T762) PCR Control Relay Control circuit at the PDC C3 harness connector with the jumper in place.NOTE:
Measure at the terminal on the PDC, not the harness connector.
Is the voltage equal to battery voltage?
Yes
- Go To 5
No
- Replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Perform any Service Bulletins that apply.
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace the Powertrain Control Module in accordance with the Service information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Test complete.