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Home >> Jeep >> 2021 >> Cherokee High Altitude, Full Time T/Case Control >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Driveline Module >> Seal, Output Flange >> Installation >> Two Speed >> Two Speed - Right

Two Speed - Right

GC0159688Courtesy of CHRYSLER GROUP, LLC
  1. Install the output seal using (special tool #D-163, Installer, Seal) (1) and (special tool #C-4171-2, Extension, Drive Handle) (2).
  2. If equipped with a two speed with locker, install dust deflector onto shaft. If equipped with a two speed non locking differential install the output shaft into the Rear Axle Differential.
    NOTE:

    Always use (special tool #9099, Seal Protector, Differential Output) when installing shaft into the Differential, Rear Axle. If seal protector is new, split at the seam before using.

  3. Install a new circlip to the output shaft.
  4. Install the axle shaft shim on the hub end of the shaft.
    NOTE:

    Use care when installing halfshaft to axle assembly. The halfshaft installation angle should be minimized to avoid damage to the seal upon installation.

    GC0159420Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Lightly apply a light grease to the splines prior to installing halfshaft. 

  5. Install the axle shaft (2) onto the Rear Axle Differential, Rear Axle (1).
    NOTE:

    Be sure the axle shaft is installed fully and circlip is seated onto output shaft.

  6. Install the rear knuckle. Refer to KNUCKLE, REAR, INSTALLATION .
  7. Fill the differential fluid. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .
  8. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.