1.4L Multi Air Turbo: Removal
CAUTION:
Do not loosen radiator draincock with system hot and pressurized. Serious burns from coolant can occur.
CAUTION:
The Thermostat and housing is serviced as an assembly. Do not remove the thermostat from the housing, damage to the thermostat may occur.
- Remove the engine cover.
- Drain the cooling system. Refer to STANDARD PROCEDURE .
- Disconnect and isolate the battery cables.
- Remove the battery. Refer to BATTERY, REMOVAL AND INSTALLATION
and BATTERY, SUPPLEMENTAL, REMOVAL AND INSTALLATION
.
- Loosen the clamp and remove the coolant hose (1).
- Disconnect the engine coolant temperature sensor wire harness connector (1).
- Disconnect the degassing hose quick connect coupling (2).
- Loosen the clamp and remove the radiator hose (1).
- Remove the bolts and the oil cooler pipe (1) and discard the O-ring seal.
- Remove the bolts (1a) and the thermostat housing (1b).
- Remove (1) and discard the O-ring gasket seal (1).
INSTALLATION
- Clean the mating surfaces on the engine block and thermostat housing.
- Install NEW
O-ring gasket seal (1) onto the thermostat housing.
- Install the thermostat housing mounting bolts (2). Tighten bolts to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Using a NEW
O-ring seal, install the oil cooler pipe (1). Tighten the bolt to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the radiator hose (1) and tighten the clamp.
- Connect the degassing hose quick connect coupling (2).
- Connect the engine coolant temperature sensor wire harness connector (1).
- Install the coolant hose and tighten the clamp (3).
- Fill the cooling system. Refer to STANDARD PROCEDURE .
- Install the battery. Refer to BATTERY, REMOVAL AND INSTALLATION and BATTERY, SUPPLEMENTAL, REMOVAL AND INSTALLATION .
- Connect the battery cables.
- Install the engine cover.