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Diagnosis And Testing - Diesel Cold Start System

GLOW PLUG UNIT FUNCTIONALITY TEST

CONDITION POSSIBLE CAUSE CORRECTION
1 Check power unit preheating
Turn the key to RUN
Use a multimeter to verify that the voltage between pin 4 and ground is 12V.
Proceed to step 2
Restore the electrical continuity of the power circuit
Restore fuse, after identifying the cause of the fault
Replace ASD/Main relay
Replace Battery Distribution Unit
 
 
 
 
 
 
2 Check ground connection
Disconnect the negative battery cable
Disconnect the wire harness connector from the glow plug control unit
Connect the negative battery cable
Using an ohmmeter connected between pin 3 and the negative battery cable terminal, verify that the resistance is less than 1 Ohm
Proceed to step 3
Restore the electrical continuity of the ground circuit
 
 
 
3 Check command activation unit by preheating the engine control unit
Turn the key to RUN
Using a multimeter:
Check that between pin 2 and ground is a voltage of about 0 V
Start the engine and check that the voltage changes to about 10 volts
Proceed to step 4
Restore wiring between engine control unit and glow plug control unit
If the voltage is incorrect, replace the engine control unit
 
4 Check power supply
Check that 12 V is present on pin 5
Proceed to step 5
Restore wiring between the control unit and preheat fuses on battery
Restore power fuse after identifying the cause of the fault
 
 
5 Check power plugs
Start the engine and check the battery voltage is properly delivered to the individual plugs during the preheat
The test can be closed.
Restore wiring between the glow plug control unit and glow plugs
Changes to the unit preheating
Replace glow plug control unit and make sure that the recovery process is working properly.