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Radiator, Engine Cooling: Installation: Diesel

GC0186535Courtesy of CHRYSLER GROUP, LLC
NOTE:

Care must be taken not to damage the radiator cooling fins and tubes during installation.

  1. Install the radiator (1) in the vehicle.
    GC0159512Courtesy of CHRYSLER GROUP, LLC
  2. Connect the right side lower radiator hose (3) and engage the lock clip (2).
    GC0187066Courtesy of CHRYSLER GROUP, LLC
  3. Install the A/C condenser and tighten the bolts (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0187061Courtesy of CHRYSLER GROUP, LLC
  4. Remove the tape or plugs from the opened refrigerant line fittings and ports.
  5. Using NEW  washer seals connect the condenser jumper line to the condenser.
  6. Install the bolt (1) securing the liquid and the discharge line assembly to the condenser.
  7. Connect the A/C pressure switch wire harness connector.
  8. Install the Charge Air Cooler (CAC). Refer to COOLER AND HOSES, CHARGE AIR, INSTALLATION .
    GC0186582Courtesy of CHRYSLER GROUP, LLC
  9. Position the coolant hoses (3) and install the bolts (2), nut (1) and securely tighten.
  10. Install the cooling fan. Refer to FAN, COOLING, INSTALLATION .
  11. Fill the cooling system with appropriate coolant. Refer to STANDARD PROCEDURE .
  12. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.
  13. Operate the engine until it reaches normal operating temperature. Check the cooling system for correct fluid level.
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