1.6L Diesel: Removal

1. Disconnect and isolate the negative battery cable.
2. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
3. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .

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4. Remove the screws (1a), nuts (1b) and remove the bumper (1c).

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5. Remove the left side Charge Air Cooler (CAC) hose (1) from the CAC.

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   NOTE:

   Left side shown, right side similar.

6. Remove the lower cooling fan mounting bolts (1)

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7. Remove support and lower the vehicle.
8. Disconnect the cooling fan wire harness connectors (1 and 2).
9. Remove the wiring harness retaining clip and detach the wire harness (3).

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10. Unlock retainer clips (1) and remove the coolant hose from fan shroud.

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11. Disengage the upper cooling fan retaining clips.

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12. Raise and support the vehicle.
13. Support the radiator to hold in place.
14. Remove the bolt and the lower radiator support bracket (1).

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15. Unhook and remove the cooling fan (1) from the vehicle.

INSTALLATION 

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1. Install the cooling fan (1) onto the radiator.

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2. Install the lower radiator support bracket and securely tighten the bolts (1).
3. Remove the support holding the radiator in place.
4. Remove support and lower the vehicle.

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5. Engage the upper cooling fan retaining clips (1).

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6. Install the coolant hose onto the fan shroud and lock the retaining clips (1).

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7. Attach the wiring harness and install the retaining clip (3).
8. Connect the cooling fan wire harness connector (1 and 2).

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   NOTE:

   Left side shown, right side similar.

9. Raise and support the vehicle.
10. Install the lower cooling fan mounting bolts (1) and securely tighten.

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11. Install the left side Charge Air Cooler (CAC) hose (1) to the CAC.

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12. Install the front bumper (1c) with bolts (1a) and nuts (1b) tightened to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
13. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
14. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
15. Connect the negative battery cable.