Tank, Fuel: Installation
- If removed, install the fuel pump module to the fuel tank. Refer to MODULE, FUEL PUMP, INSTALLATION .
- If removed, install the fuel tank in the skid plate.NOTE:
The fuel tank skid plate and the fuel tank assembly are installed at the same time. They share common fasteners.
- Position a support fixture under the fuel tank (3) such as OTC® Fuel Tank Handler 1758 on the OTC® High-Lift Transmission Jack 1728.
- Partially raise the fuel tank and connect the electrical connector (2) to the fuel pump module (1).
- Continue raising the fuel tank (3) to the body.
- Install eight bolts (1) and tighten to 65 N.m (48 ft. lbs.).
- Install the transfer case skid plate (2). Refer to PLATE, SKID, TRANSMISSION, INSTALLATION
.
- Connect the EVAP solenoid to vapor canister line quick-connect fitting (2). Refer to QUICK-CONNECT FITTINGS .
- Connect the fuel pump module to fuel rail line quick-connect fitting (1). Refer to QUICK-CONNECT FITTINGS
.
- Connect the vapor canister line quick-connect fitting (1) to the On-Board Refueling Vapor Recovery (ORVR) control valve. Refer to QUICK-CONNECT FITTINGS .
- Connect the ORVR vacuum line quick-connect fitting (2) to the ORVR control valve. Refer to QUICK-CONNECT FITTINGS .
- Connect the EVAP solenoid to vapor canister line quick-connect fitting (4). Refer to QUICK-CONNECT FITTINGS .
- Install the fuel filler tube to the fuel tank and tighten the hose clamp (3) to 3 N.m (30 in. lbs.).
- Lower the vehicle.
- If required, fill the fuel tank. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
- Install the fuel filler cap.
- Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
- Start the vehicle and check for leaks.