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2.2L Diesel

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the engine cover. Refer to the appropriate service information article.
    GC0159943Courtesy of CHRYSLER GROUP, LLC
  3. Disconnect the cooling fan module harness connector (1).
    GC0170041Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the Mass Air Flow (MAF) sensor wire harness connector (1) and detach the wire (3) from inlet tube.
  5. Loosen clamps (2, 5) and remove the turbocharger inlet tube (4).
  6. Remove the bolts that secure the cooling fan assembly to the radiator.
  7. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  8. Remove the belly pan. Refer to BELLY PAN, REMOVAL .
    GC0159186Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the left Charge Air Cooler (CAC) hose (1) from cooler (2).
    GC0159846Courtesy of CHRYSLER GROUP, LLC
  10. Remove nut (1) securing CAC tube (2) to engine.
  11. Remove the support and lower the vehicle.
    GC0160118Courtesy of CHRYSLER GROUP, LLC
  12. Unlock CAC tube wire retainer (2).
  13. Separate the CAC hose (3) at from EGR air flow control valve inlet tube (1).
  14. Raise and support the vehicle.
  15. Using care, lift the fan slightly upward.
    GC0159543Courtesy of CHRYSLER GROUP, LLC
  16. Tilt the cooling fan down to allow for the upper mounting tab to clear the upper radiator hose.
  17. Remove the cooling fan assembly (1) from the vehicle.
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