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Home >> Jeep >> 2016 >> Wrangler Sahara, Standard Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Tank, Fuel >> Installation >> Installation

Tank, Fuel: Installation: Installation

Fig 1: Fuel Pump Module Connection
GC0098873Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the fuel pump module to the fuel tank. Refer to MODULE, FUEL PUMP, INSTALLATION  .
  2. If removed, install the fuel tank in the skid plate.
    NOTE:

    The fuel tank skid plate and the fuel tank assembly are installed at the same time. They share common fasteners.

  3. Position a support fixture under the fuel tank (3) such as OTC® Fuel Tank Handler 1758 on the OTC® High-Lift Transmission Jack 1728.
  4. Partially raise the fuel tank and connect the electrical connector (2) to the fuel pump module (1).
    Fig 2: Transfer Case Skid Plate, Support Fixture Under The Fuel Tank & Eight Bolts
    GC0154070Courtesy of CHRYSLER GROUP, LLC
  5. Continue raising the fuel tank (3) to the body.
  6. Install eight bolts (1) and tighten to 65 N.m (48 ft. lbs.).
  7. Install the transfer case skid plate (2). Refer to PLATE, SKID, FUEL TANK, INSTALLATION , PLATE, SKID, TRANSFER CASE, INSTALLATION and PLATE, SKID, TRANSMISSION, INSTALLATION .
    Fig 3: EVAP Solenoid To Vapor Canister Line Quick-Connect Fitting
    GC0154068Courtesy of CHRYSLER GROUP, LLC
  8. Connect the EVAP solenoid to vapor canister line quick-connect fitting (2). Refer to STANDARD PROCEDURE  .
  9. Connect the fuel pump module to fuel rail line quick-connect fitting (1). Refer to STANDARD PROCEDURE  .
    Fig 4: Fuel Filler Tube Hose Clamp, EVAP Solenoid To Vapor Canister Line Quick-Connect Fitting & On-Board Refueling Vapor Recovery (ORVR) Vacuum Line Quick-Connect Fitting
    GC0154069Courtesy of CHRYSLER GROUP, LLC
  10. Connect the vapor canister line quick-connect fitting (1) to the On-Board Refueling Vapor Recovery (ORVR) control valve. Refer to STANDARD PROCEDURE  .
  11. Connect the ORVR vacuum line quick-connect fitting (2) to the ORVR control valve. Refer to STANDARD PROCEDURE  .
  12. Connect the EVAP solenoid to vapor canister line quick-connect fitting (4). Refer to STANDARD PROCEDURE  .
  13. Install the fuel filler tube to the fuel tank and tighten the hose clamp (3) to 3 N.m (30 in. lbs.).
  14. Lower the vehicle.
  15. If required, fill the fuel tank. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  16. Install the fuel filler cap.
  17. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  18. Start the vehicle and check for leaks.