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Cover(S), Engine Timing: Installation: Installation

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Applying Engine Sealant RTV (Or Equivalent) At Cylinder Head To Block Parting Line
GC0121367Courtesy of CHRYSLER GROUP, LLC
NOTE:

When using RTV, the sealing surfaces must be clean and free from grease and oil.

NOTE:

When using RTV, parts should be assembled in 10 minutes and tighten to final torque within 45 minutes.

  1. Clean all sealing surfaces. Refer to ENGINE GASKET SURFACE PREPARATION  .
  2. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration at the cylinder head to block parting line (1, 2).
    Fig 2: Applying Engine Sealant RTV (Or Equivalent) At Ladder Frame To Block Parting Line
    GC0121368Courtesy of CHRYSLER GROUP, LLC
  3. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration at the ladder frame to block parting line (1, 2).
    Fig 3: Applying Engine Sealant RTV (Or Equivalent) In Corner Of Oil Pan & Block
    GC0121369Courtesy of CHRYSLER GROUP, LLC
  4. Apply Mopar® engine sealant RTV (or equivalent) as shown in illustration in the corner of the oil pan and block.
  5. Apply 2 mm bead of Mopar® engine sealant RTV (or equivalent) to the oil pan as shown in illustration.
    Fig 4: Timing Chain Cover Sealing
    GC0121370Courtesy of CHRYSLER GROUP, LLC
  6. Apply 2 mm bead of Mopar® engine sealant RTV (or equivalent) to the engine block (1, 2) as shown in illustration.
    Fig 5: Timing Chain Cover Removal/Installation
    GC0121371Courtesy of CHRYSLER GROUP, LLC
  7. Install timing chain cover (1) upwards from under the vehicle.
  8. Install timing chain cover upper retaining bolts and tighten M6 bolts to 9 N.m (80 in. lbs.) and M8 bolts to 26 N.m (230 in. lbs.).
  9. Install accessory drive belt tensioner. Tighten bolt to 24 N.m (212 in. lbs.).
    Fig 6: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0121372Courtesy of CHRYSLER GROUP, LLC
  10. Install right engine mount bracket (1). Tighten bolts to 50 N.m (37 ft. lbs.).
    Fig 7: Removing/Installing Accessory Drive Belt Upper & Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER GROUP, LLC
  11. Install accessory drive belt upper idler pulley (1). Tighten bolt to 48 N.m (35 ft. lbs.).
    Fig 8: Power Steering Hose Hold Down, Right Engine Mount Bracket & Fasteners
    GC0121228Courtesy of CHRYSLER GROUP, LLC
  12. Position engine mount adapter (1) and install bolts (4).
  13. Install retaining nuts (2) and tighten nuts (2) to 30 N.m (22 ft. lbs.).
  14. Tighten bolts (4) to 50 N.m (37 ft. lbs.).
  15. Remove jack from under engine.
    Fig 9: Oil Pan To Timing Chain Cover Lower Retaining Bolts
    GC0121373Courtesy of CHRYSLER GROUP, LLC
  16. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  17. Install oil pan to timing chain cover lower retaining bolts (1) and tighten M6 bolts to 9 N.m (80 in. lbs.).
    Fig 10: Right Side Engine Mount Bracket, Crankshaft Damper & Water Pump Pulley
    GC0121374Courtesy of CHRYSLER GROUP, LLC
  18. Install water pump pulley (4) and tighten three bolts to 9 N.m (80 in. lbs.).
  19. Install crankshaft damper (2). Refer to DAMPER, VIBRATION, INSTALLATION  .
    Fig 11: Removing/Installing Accessory Drive Belt Upper & Lower Idler Pulley
    GC0098605Courtesy of CHRYSLER GROUP, LLC
  20. Install accessory drive belt lower idler pulley (2). Tighten bolt to 48 N.m (35 ft. lbs.).
    Fig 12: A/C Compressor & Bracket
    GC0121375Courtesy of CHRYSLER GROUP, LLC
  21. Install lower A/C compressor mounting bracket (2). Tighten the bolts to 24 N.m (18 ft. lbs.).
  22. Install A/C compressor (1). Tighten the bolts to 25 N.m (18 ft. lbs.).
  23. Install right lower splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, INSTALLATION .
  24. Lower vehicle.
    Fig 13: Cylinder Head Cover Bolt Torque Sequence
    GC0121376Courtesy of CHRYSLER GROUP, LLC
  25. Install cylinder head cover and ignition coils . Refer to COVER(S), CYLINDER HEAD, INSTALLATION  .
    Fig 14: Power Steering Pump Bolts & Pulley
    GC0082521Courtesy of CHRYSLER GROUP, LLC
  26. Place the power steering pump in mounting position. Install the three bolts (1) through openings in the pulley (3). Tighten the mounting bolts (1) to 26 N.m (19 ft. lbs.).
    Fig 15: Power Steering Hose Hold Down, Right Engine Mount Bracket & Fasteners
    GC0121228Courtesy of CHRYSLER GROUP, LLC
  27. Install the power steering hose hold down (3).
  28. Install accessory drive belt. Refer to BELT, SERPENTINE, INSTALLATION .
    Fig 16: Coolant Reservoir, Power Steering Reservoir & Windshield Washer Bottle
    GC0121377Courtesy of CHRYSLER GROUP, LLC
  29. Install power steering pump reservoir (2). Tighten mounting screw to 12 N.m (106 in. lbs.).
  30. Install coolant recovery reservoir (1). Tighten mounting bolts to 10 N.m (89 in. lbs.).
    Fig 17: Air Cleaner Housing & Retaining Bolt
    GC0121245Courtesy of CHRYSLER GROUP, LLC
  31. Install clean air hose (1) and air cleaner housing (2). Refer to BODY, AIR CLEANER, INSTALLATION  .
  32. Connect negative battery cable.
    Fig 18: Engine Cover - 2.4L
    GC0121378Courtesy of CHRYSLER GROUP, LLC
  33. Operate engine until it reaches normal operating temperature. Check oil system for leaks and correct fluid level.
  34. Install engine cover (1).
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