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Removal And Installation: Installation

WARNING: This page is about a different car, the 2015 Jeep Renegade. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Applying Sealant To Engine Timing Cover To Engine Block Gasket Surface
GC0165102Courtesy of CHRYSLER GROUP, LLC
  1. Apply a suitable silicone sealant to the engine timing cover to engine block gasket surface (1) as shown in the figure.
    Fig 2: Applying Sealant To Engine Timing Cover To Engine Block Gasket Surface & Oil Pan
    GC0166012Courtesy of CHRYSLER GROUP, LLC
  2. Apply a suitable silicone sealant to the engine timing cover to engine block gasket surface (1) as shown in the figure.
  3. Apply a bead (2 mm) of suitable silicone sealant to the oil pan (2) as shown in the figure.
    Fig 3: Applying Sealant To Indicated Surfaces
    GC0165810Courtesy of CHRYSLER GROUP, LLC
  4. Apply a bead (2 mm) of a suitable silicone sealant (1a) and (1b) to the surfaces indicated in the figure.
    Fig 4: Installing Engine Timing Cover & Bolts
    GC0163306Courtesy of CHRYSLER GROUP, LLC
  5. Working from the wheel well, install the engine timing cover and tighten the lower mounting bolts (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
  6. Install the A/C compressor support bracket and tighten the bolts to the proper specification. Refer to TORQUE SPECIFICATIONS .
  7. Tighten the engine timing cover to oil pan bolts (2) to the proper specification. Refer to TORQUE SPECIFICATIONS .
    Fig 5: Engine Timing Cover & Mounting Bolts
    GC0164656Courtesy of CHRYSLER GROUP, LLC
  8. Tighten the engine timing cover to cylinder head bolts (1) to the proper specification. Refer to TORQUE SPECIFICATIONS .
    Fig 6: Installing Front Crankshaft Oil Seal Using Special Tool
    GC0163703Courtesy of CHRYSLER GROUP, LLC
  9. Install a new front crankshaft oil seal with the 2000040245 (EMEA) or (special tool #9506, Installer, Oil Seal) (NAFTA) tool (1).
    Fig 7: Right Engine Mount Isolator & Bolts
    GC0166049Courtesy of CHRYSLER GROUP, LLC
  10. Install the right engine mount isolator and tighten the bolts (1a) and (1b) to the proper specification. Refer to TORQUE SPECIFICATIONS .
  11. Remove the 2000040436 (EMEA) or (special tool #8534B, Fixture, Driveline Support) (NAFTA) tool and tighten the center exhaust manifold bolt to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    Fig 8: Accessory Drive Belt Tensioner & Bolts
    GC0165128Courtesy of CHRYSLER GROUP, LLC
  12. Install the accessory drive belt tensioner (1) and tighten the bolts to the proper specification. Refer to TORQUE SPECIFICATIONS .
    Fig 9: Accessory Drive Belt Idler Pulley & Bolt
    GC0166120Courtesy of CHRYSLER GROUP, LLC
  13. Install the accessory drive belt idler pulley (1) and tighten the bolt to the proper specification. Refer to TORQUE SPECIFICATIONS .
  14. Install the top cover of the exhaust manifold and tighten the bolts to the proper specification. Refer to TORQUE SPECIFICATIONS .
  15. Install the upstream oxygen sensor wiring bracket, tighten the bolt and engage the wire harness in the retaining clip.
  16. Connect the electrical connection of the upstream oxygen sensor.
  17. Install the water pump pulley. Refer to PUMP, WATER, REMOVAL AND INSTALLATION .
  18. Install the vibration damper. Refer to DAMPER, VIBRATION, REMOVAL AND INSTALLATION .
  19. Install the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL AND INSTALLATION .
  20. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  21. Install the cylinder head cover. Refer to COVER(S), CYLINDER HEAD, REMOVAL AND INSTALLATION .
  22. Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
  23. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION and BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  24. Install the right front splash shield and wheel. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  25. Remove the vehicle from the lift.
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