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Home >> Jeep >> 2016 >> Compass 75th Anniversary Edition, FWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Tank, Fuel >> Installation >> Installation

Tank, Fuel: Installation: Installation

Fig 1: Fuel Tank Straps
GC0084332Courtesy of CHRYSLER GROUP, LLC
  1. Install fuel tank straps.
    Fig 2: Removing/Installing Fuel Tank
    GC0084331Courtesy of CHRYSLER GROUP, LLC
  2. Raise fuel tank into position.
  3. Position fuel tank straps. Tighten fuel tank strap bolts to 47 N.m (34.5 ft. lbs.). Remove transmission jack. Ensure straps are not twisted or bent.
    Fig 3: Park Brake Cable
    GC0084329Courtesy of CHRYSLER GROUP, LLC
  4. Install parking brake cable.
    Fig 4: Park Brake Cable
    GC0084330Courtesy of CHRYSLER GROUP, LLC
  5. Install parking brake cable.
    Fig 5: Filler Tube Vent Line
    GC0084327Courtesy of CHRYSLER GROUP, LLC
  6. Connect filler tube recirculation vent line and purge line.
    Fig 6: Filler Tube Tank Connection
    GC0084328Courtesy of CHRYSLER GROUP, LLC
  7. Connect fuel fill tube to tank inlet. Tighten hose clamp to 4 N.m (35 in. lbs.).
    Fig 7: EVAP Line
    GC0084326Courtesy of CHRYSLER GROUP, LLC
  8. Connect vapor canister line.
    Fig 8: Rear Differential Mounting
    GC0084322Courtesy of CHRYSLER GROUP, LLC
  9. Install rear driveline module. Refer to INSTALLATION .
    Fig 9: Stay Bars (4WD)
    GC0084321Courtesy of CHRYSLER GROUP, LLC
  10. Install stay bars. Refer to INSTALLATION .
    Fig 10: Left Side Splash Shield
    GC0084324Courtesy of CHRYSLER GROUP, LLC
  11. Install splash shield.
    Fig 11: Right Side Splash Shield
    GC0084325Courtesy of CHRYSLER GROUP, LLC
  12. Install splash shield.
    Fig 12: Driveshaft And Exhaust Pipe
    GC0084320Courtesy of CHRYSLER GROUP, LLC
  13. Install exhaust system (1).
  14. Install drive shaft (2). Refer to INSTALLATION .
  15. Install the fuel tank skid plates, if equipped.
    Fig 13: Lock Ring Tool
    GC0084311Courtesy of CHRYSLER GROUP, LLC
  16. While holding the pump module in position, install lock ring and use Fuel Pump Lock Ring Wrench (special tool #9340, SAE Fuel Pump Lock Ring Wrench) or equivalent to tighten lock ring.
  17. Connect electrical connector and lock the connector.
  18. Connect the fuel line (refer to FITTING, QUICK CONNECT ).
    Fig 14: Lower Rear Seat Cushion
    GC0084307Courtesy of CHRYSLER GROUP, LLC
  19. Install plastic cover.
    Fig 15: Rear Seat In Place
    GC0084310Courtesy of CHRYSLER GROUP, LLC
  20. Install rear seat cushion.
  21. Reconnect the negative battery cable.
  22. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
  23. Fill fuel tank with clean fuel. Use a scan tool to pressurize the system and check for leaks.
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