Rail, Fuel: Installation: Installation

Fig 1: O-Ring Seals & Fuel Injector

Courtesy of CHRYSLER GROUP, LLC

If removed, install the six fuel injectors to the fuel rail with new O-ring seals. Refer to INJECTOR(S), FUEL, INSTALLATION .

Fig 2: Identifying Fuel Rail Bolt Tightening Sequence
Courtesy of CHRYSLER GROUP, LLC
Clean out the fuel injector bores in the lower intake manifold.
Apply a small amount of engine oil to each fuel injector O-ring. This will help in fuel rail installation.
Install the fuel rail (1) to the lower intake manifold with four bolts tightened in the sequence shown to 7 N.m (62 in. lbs.).

Fig 3: Fuel Supply Line And Connectors
Courtesy of CHRYSLER GROUP, LLC
Connect the fuel injector electrical connectors (1).
Connect the fuel supply hose to the fuel rail (2). Refer to STANDARD PROCEDURE .

Fig 4: Intake Ports, Insulator & Alignment Posts
Courtesy of CHRYSLER GROUP, LLC
Install the insulator (2) to the two alignment posts (3) on top of the LH cylinder head cover.

Fig 5: Upper Intake Manifold Tightening Sequence
Courtesy of CHRYSLER GROUP, LLC
Install the upper intake manifold (1), support brackets and air cleaner body. Refer to MANIFOLD, INTAKE, INSTALLATION .
Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
Start the engine and check for leaks.