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Cover(S), Engine Timing: Installation: Installation

Fig 1: Coolant Outlet Housing, Water Pump & Bolts
GC0144267Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the coolant outlet housing (1) to the timing cover with a new gasket using only the four bolts (2) shown in illustration tightened to 12 N.m (106 in. lbs.).
  2. If removed, install the water pump (3) to the timing cover using only the four bolts (4) shown in illustration tightened to 12 N.m (106 in. lbs.). Refer to PUMP, WATER, INSTALLATION .
    Fig 2: Coolant Outlet Housing Gasket, Water Pump Gasket & O-Ring
    GC0154055Courtesy of CHRYSLER GROUP, LLC
  3. Install the coolant outlet housing gasket (1), the water pump gasket (2) and the O-ring (3).
    Fig 3: Mopar® Threebond Engine RTV Sealant Front Cover Locations
    GC0154054Courtesy of CHRYSLER GROUP, LLC
  4. Clean the engine timing cover, cylinder head and block mating surfaces with isopropyl alcohol in preparation for sealant application. Refer to ENGINE GASKET SURFACE PREPARATION .
    CAUTION:

    Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Threebond Engine RTV Sealant may result in engine fluid leakage.

    CAUTION:

    Following the application of Mopar® Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 20 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

  5. Apply a 2 to 3 mm wide bead of Mopar® Threebond Engine RTV Sealant to the front cover as shown in illustration in the following locations:
    • Two cylinder head bosses (1)
    • Right and left flanges (2)
    • Four cylinder head to engine block T-joints (3)
    • Cover to right cam chain tensioner gap (4)
    Fig 4: Engine Timing Cover Bolts & Pins
    GC0154053Courtesy of CHRYSLER GROUP, LLC
  6. Align the locator pins (2) on the engine block to the engine timing cover and install the cover.
  7. Install and tighten the twenty-two highlighted M6 bolts (1) to 12 N.m (106 in. lbs.).
  8. Install the upper and lower oil pans. Refer to PAN, OIL, INSTALLATION .
  9. Install the right and left cylinder head covers. Refer to COVER(S), CYLINDER HEAD, INSTALLATION .
  10. Install the upper intake manifold. Refer to MANIFOLD, INTAKE, INSTALLATION .
  11. Install the crankshaft vibration damper (5). Refer to DAMPER, VIBRATION, INSTALLATION .
  12. Install the accessory idler pulleys (2 and 8). Refer to PULLEY, IDLER, INSTALLATION .
  13. Install the accessory drive belt tensioner. Refer to TENSIONER, BELT, INSTALLATION .
  14. Install the generator (1) and accessory drive belt (7). Refer to GENERATOR, INSTALLATION .
    Fig 5: Heater Core Return Hose, Heater Core Supply Hose, Nuts & Oil Cooler Return Hose
    GC0154034Courtesy of CHRYSLER GROUP, LLC
  15. Install the heater core tube assembly to the right upper intake manifold support bracket with two nuts (3) tightened to 12 N.m (106 in. lbs.).
    Fig 6: Heater Core Supply Hose, Heater Core Return Hose & Lower Radiator Hose
    GC0154033Courtesy of CHRYSLER GROUP, LLC
  16. Connect the heater core supply hose (1) to the coolant outlet housing.
  17. Connect the heater core return hose (2) to the engine coolant pump housing.
  18. Install the lower radiator hose (3) to the engine coolant pump housing.
    Fig 7: Upper Radiator Hose & Thermostat Housing
    GC0144270Courtesy of CHRYSLER GROUP, LLC
  19. Install the thermostat housing (1) and upper radiator hose (2). Refer to THERMOSTAT, REMOVAL .
  20. Install the air cleaner body (1). Refer to BODY, AIR CLEANER, INSTALLATION .
  21. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to STANDARD PROCEDURE .
  22. Install the engine cover (1).
  23. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
  24. Fill the cooling system. Refer to STANDARD PROCEDURE .
  25. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level. Refer to STANDARD PROCEDURE .
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