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1.6L Diesel: Removal

  1. Disconnect and isolate the negative battery cable.
  2. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  3. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
    Fig 1: Front Bumper Beam, Bolts & Nuts
    GC0163971Courtesy of CHRYSLER GROUP, LLC
  4. Remove the screws (1a), nuts (1b) and remove the bumper (1c).
    Fig 2: Charge Air Cooler Quick Coupling Sleeve
    GC0163692Courtesy of CHRYSLER GROUP, LLC
  5. Remove the left side Charge Air Cooler (CAC) hose (1) from the CAC.
    Fig 3: Cooling Fan Bolts
    GC0164846Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown in illustration, right side similar.

  6. Remove the lower cooling fan mounting bolts (1)
    Fig 4: Cooling Fan Wire Harness Connectors & Clips
    GC0163363Courtesy of CHRYSLER GROUP, LLC
  7. Remove support and lower the vehicle.
  8. Disconnect the cooling fan wire harness connectors (1 and 2).
  9. Remove the wiring harness retaining clip and detach the wire harness (3).
    Fig 5: Coolant Pipe Retaining Clips
    GC0163886Courtesy of CHRYSLER GROUP, LLC
  10. Unlock retainer clips (1) and remove the coolant hose from fan shroud.
    Fig 6: Cooling Fan Upper Retaining Clips
    GC0165498Courtesy of CHRYSLER GROUP, LLC
  11. Disengage the upper cooling fan retaining clips.
    Fig 7: Lower Bracket & Bolt
    GC0164775Courtesy of CHRYSLER GROUP, LLC
  12. Raise and support the vehicle.
  13. Support the radiator to hold in place.
  14. Remove the bolt and the lower radiator support bracket (1).
    Fig 8: Cooling Fan
    GC0164537Courtesy of CHRYSLER GROUP, LLC
  15. Unhook and remove the cooling fan (1) from the vehicle.