1.6L Diesel: Installation

Fig 1: Cooling Fan

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Install the cooling fan (1) onto the radiator.

Fig 2: Lower Bracket & Bolt
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Install the lower radiator support bracket and securely tighten the bolts (1).
Remove the support holding the radiator in place.
Remove support and lower the vehicle.

Fig 3: Cooling Fan Upper Retaining Clips
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Engage the upper cooling fan retaining clips (1).

Fig 4: Coolant Pipe Retaining Clips
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Install the coolant hose onto the fan shroud and lock the retaining clips (1).

Fig 5: Cooling Fan Wire Harness Connectors & Clips
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Attach the wiring harness and install the retaining clip (3).
Connect the cooling fan wire harness connector (1 and 2).

Fig 6: Cooling Fan Bolts
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NOTE:
Left side shown in illustration, right side similar.
Raise and support the vehicle.
Install the lower cooling fan mounting bolts (1) and securely tighten.

Fig 7: Charge Air Cooler Quick Coupling Sleeve
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Install the left side Charge Air Cooler (CAC) hose (1) to the CAC.

Fig 8: Front Bumper Beam, Bolts & Nuts
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Install the front bumper (1c) with bolts (1a) and nuts (1b) tightened to the proper specification. Refer to SPECIFICATIONS .
Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
Connect the negative battery cable.