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Rail, Fuel: Removal: Removal

WARNING:

Risk of injury to eyes and skin from contact with fuel. Wear protective clothing and eye protection. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked and approved containers. Failure to follow these instructions may result in possible serious or fatal injury.

Fig 1: Fuel Line At Rail
GC0082487Courtesy of CHRYSLER GROUP, LLC
NOTE:

Wrap shop towels around hose to catch any gasoline spillage.

  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the fuel line from the fuel rail. Refer to the FITTING, QUICK CONNECT  .
    Fig 2: Fuel Line Connection
    GC0084318Courtesy of CHRYSLER GROUP, LLC
  4. Fuel line removed from the fuel rail.
    Fig 3: Electrical Connectors
    GC0082488Courtesy of CHRYSLER GROUP, LLC
  5. Unlock and disconnect the electrical connectors from the fuel injectors.
    Fig 4: Harness Clips
    GC0082489Courtesy of CHRYSLER GROUP, LLC
  6. Remove the wiring harness from the fuel rail studs.
    Fig 5: Electrical Harness Removed
    GC0082490Courtesy of CHRYSLER GROUP, LLC
  7. Remove the 2 bolts from the fuel rail.
    Fig 6: Fuel Rail & Injectors
    GC0082491Courtesy of CHRYSLER GROUP, LLC
  8. Remove the fuel rail and injectors from the intake manifold.
    Fig 7: Fuel Rail & Injectors
    GC0081337Courtesy of CHRYSLER GROUP, LLC
  9. Fuel rail removed from intake manifold.
    Fig 8: Fuel Injector And Rail
    GC0082493Courtesy of CHRYSLER GROUP, LLC
  10. Remove fuel injectors from fuel rail.