Rail, Fuel: Installation: Installation

Fig 1: Fuel Rail & Bolt

Courtesy of CHRYSLER GROUP, LLC

Install the fuel rail (1). Tighten bolts (2) to 9 N.m (80 in. lbs.).

Fig 2: Fuel Rail Pressure Sensor Harness Connector
Courtesy of CHRYSLER GROUP, LLC
Connect the fuel rail pressure sensor wire harness connector (1).

Fig 3: Fuel Rail Pressure Regulator Harness Connector
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Connect the fuel rail pressure regulator wire harness connector (2).

Fig 4: Fuel Injectors, High Pressure Fuel Tubes, Fuel Rail & High Pressure Feed Line
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NOTE:
Any time a high pressure fuel tube has been loosened or disconnected, that high pressure fuel tube must be replaced.
Install the new high pressure feed tube (4) to fuel rail. Tighten fuel tube (4) to 33 N.m (24 ft. lbs.).
Install the new high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3).
Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 7 N.m (62 in. lbs.).
Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 33 N.m (24 ft. lbs.).

Fig 5: High Pressure Feed Line Bolt
Courtesy of CHRYSLER GROUP, LLC
Install bolt (1) securing the high pressure feed tube. Tighten bolt (1) to 9 N.m (80 in. lbs.).

Fig 6: Banjo Bolt & Rail
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Using new sealing washers, position fuel rail return line to the rail (2). Tighten banjo bolt (1) to 32 N.m (24 ft. lbs.).

Fig 7: Camshaft Position Sensor (CMP) Harness Connector & Fuel Injector Harness Connectors
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Position fuel injector wire harness and push down to lock in place.
Connect the fuel injector wire harness connector (2).
Connect the Camshaft Position Sensor (CMP) sensor (1) wire harness connector.

Fig 8: Engine Cover
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Install the engine cover (1).
Connect the negative battery cable.