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Section 320 (Power Transfer Unit (Service Information)): Installation: Installation

WARNING: This page is about a different car, the 2014 Jeep Patriot and 2014 Jeep Compass. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing PTU
GC0158262Courtesy of CHRYSLER GROUP, LLC
  1. Roll the PTU (1) rearward and up to install.
  2. Place the PTU in position on the transaxle.
    Fig 2: Rear Mount No Bolts
    GC0084385Courtesy of CHRYSLER GROUP, LLC
  3. Lower the front of the engine until the rear mount has aligned (1 and 2).
    Fig 3: Supporting Engine With Screw Jack
    GC0084384Courtesy of CHRYSLER GROUP, LLC
  4. Remove a screw jack (2) from under the engine mount bracket (1)
    Fig 4: Lower PTU Mounting Bolts
    GC0158263Courtesy of CHRYSLER GROUP, LLC
  5. Install the bolts (1) to hold the lower PTU to the transaxle. Refer to SPECIFICATIONS .
    Fig 5: Upper PTU Mounting Bolts
    GC0158291Courtesy of CHRYSLER GROUP, LLC
  6. Install the bolts (1) to hold the upper PTU to the transaxle. Refer to SPECIFICATIONS .
    Fig 6: Front-To-Rear Support Bolts
    GC0158274Courtesy of CHRYSLER GROUP, LLC
  7. Place the front-to-rear support in position on the vehicle.
  8. Install the bolts (2) to hold the front-to-rear support to the front and rear crossmembers. Refer to SPECIFICATIONS .
  9. Install the trough bolt (1) to hold the front-to-rear support rubber isolator to the front crossmember. Refer to SPECIFICATIONS .
    Fig 7: Hidden Trough Bolt & PTU
    GC0158298Courtesy of CHRYSLER GROUP, LLC
  10. Install the hidden trough bolt (1) to hold the engine mount to the engine cradle above the PTU (2). Refer to SPECIFICATIONS .
  11. Lower the vehicle.
    Fig 8: Maniverter & Bungie Cord
    GC0084381Courtesy of CHRYSLER GROUP, LLC
  12. Remove the bungie cord and slide the maniverter down and to the left into position on the engine.
  13. Install the exhaust maniverter. Refer to MANIFOLD, EXHAUST, INSTALLATION 2.0L , or MANIFOLD, EXHAUST, INSTALLATION 2.4L .
  14. Raise the vehicle.
    Fig 9: Exhaust To Maniverter Bolts
    GC0084378Courtesy of CHRYSLER GROUP, LLC
  15. Install the bolts (1) to hold the exhaust pipe to the maniverter. Refer to SPECIFICATIONS .
  16. Install the rear prop shaft. Refer to INSTALLATION .
  17. Install right front halfshaft. Refer to INSTALLATION .
    Fig 10: PTU Drain & Fill Plugs
    GC0158268Courtesy of CHRYSLER GROUP, LLC
  18. Remove the fill plug (2) and add fluid to the proper level. Refer to SPECIFICATIONS .
  19. Lower the vehicle.
  20. Install the air cleaner. Refer to BODY, AIR CLEANER, INSTALLATION 2.0L , or BODY, AIR CLEANER, INSTALLATION 2.4L .
  21. Install the engine cover.
  22. Connect the battery negative cable. Refer to CABLES, BATTERY, REMOVAL .
  23. Road test the vehicle to verify the repair.