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Radiator, Engine Cooling: Removal: 3.2L

  1. Remove the engine cover.
  2. Recover the refrigerant from the A/C system (Refer to PLUMBING, STANDARD PROCEDURE ) .
  3. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  4. Remove the belly pan (Refer to BELLY PAN, REMOVAL ) .
  5. Drain the cooling system. Refer to STANDARD PROCEDURE .
  6. Disconnect the lower radiator hose from the radiator.
    Fig 1: Push Pins, Side Close Out Deflector & Lower Deflector
    GC0159495Courtesy of CHRYSLER GROUP, LLC
  7. Remove the push pins (1) that secure the side close out deflector from the lower deflector (2).
  8. Remove the support and lower the vehicle.
    Fig 2: Upper Close Out Panel Cover Components
    GC0160073Courtesy of CHRYSLER GROUP, LLC
  9. Remove the fasteners (2, 3, 4) and the upper radiator close out panel cover (1).
  10. Remove the hood latch (Refer to LATCH, HOOD .
    Fig 3: Cooling Fan Module Components
    G00597727Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the wire harness connector (1) from the cooling fan module (2).
  12. Disconnect the cooling fan wire harness connector (4).
  13. Disconnect the horn wire harness connectors (6).
    Fig 4: Removing/Installing Upper Air Deflector
    GC0159459Courtesy of CHRYSLER GROUP, LLC
  14. Remove the hood release cable (3) from the air deflector.
  15. Disconnect the ambient air temperature sensor wire harness connector (5).
  16. Remove the wiring harness (7) from the air deflector.
    Fig 5: Side Air Deflectors & Upper Radiator Closeout Panel
    GC0160015Courtesy of CHRYSLER GROUP, LLC
  17. Remove the fasteners and the upper radiator close out panel (1).
    18. NOTE: Right side shown, left side similar.
  18. Remove the right and left side air deflectors (2).
  19. Remove the upper radiator hose from the radiator.
    Fig 6: Removing/Installing Transmission Cooler Line Support Bracket Bolt
    GC0159379Courtesy of CHRYSLER GROUP, LLC
  20. Remove the transmission cooler line support bracket bolt (1).
  21. Disconnect the A/C pressure switch wire harness connector (3).
    Fig 7: Removing/Installing A/C Fill Port Support Bracket And Bolt
    G00597728Courtesy of CHRYSLER GROUP, LLC
  22. Remove the bolt (2) securing the A/C fill port support bracket (1) and position aside.
    Fig 8: Removing/Installing A/C Discharge, Liquid Line Manifold And Condenser Jumper Line
    G00597729Courtesy of CHRYSLER GROUP, LLC
  23. Remove nut and the A/C discharge (3) and liquid line (1) manifold from the condenser jumper line (2).
  24. Detach the liquid line from manifold. Remove and discard the washer seals.
  25. Install plugs in, or tape over the opened refrigerant line fittings and the condenser and suction line ports.
    Fig 9: Radiator & Bolt
    GC0159391Courtesy of CHRYSLER GROUP, LLC
  26. Remove the fastener (2) securing the condenser to the radiator and separate the condenser (1) from the radiator
    Fig 10: Removing/Installing Upper Radiator Mounts
    GC0159343Courtesy of CHRYSLER GROUP, LLC
  27. Remove the bolts and the right and left upper radiator mounts (1).
  28. With the help of an assistant, remove the radiator and fan assembly from the vehicle.
    Fig 11: Fan Assembly & Components
    GC0160159Courtesy of CHRYSLER GROUP, LLC
  29. If necessary, remove the fasteners (1) and separate radiator fan assembly from the radiator.
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