2.2L Diesel

Fig 1: Cooling Fan Assembly

Courtesy of CHRYSLER GROUP, LLC

Guide the cooling fan into position onto the radiator while clearing the upper radiator hose.
Once into position, insert the lower tabs into the retainers.
Install the bolts (1). Tighten to the proper SPECIFICATIONS .
Remove the support and lower the vehicle.

Fig 2: O-Ring & EGR Air Flow Control Valve Inlet Tube
Courtesy of CHRYSLER GROUP, LLC
Install a new O-ring seal (2) onto the EGR air flow control valve inlet tube (1).

Fig 3: EGR Air Flow Control Valve Inlet Tube, CAC Tube Wire Retainer & CAC Hose
Courtesy of CHRYSLER GROUP, LLC
Connect the Charge Air Cooler (CAC) hose (3) to the EGR air flow control valve inlet tube (1).
Lock the CAC tube wire retainer (2).

Fig 4: CAC Tube-To-Engine Nut
Courtesy of CHRYSLER GROUP, LLC
Raise and support the vehicle.
Install the nut (1) securing CAC tube (2) to engine and tighten to the proper TORQUE SPECIFICATIONS - DIESEL .

Fig 5: Left Charge Air Cooler (CAC) & Hose
Courtesy of CHRYSLER GROUP, LLC
Connect the left CAC hose (1) to cooler (2).
Install the belly pan. Refer to BELLY PAN, INSTALLATION .
Remove the support and lower the vehicle.

Fig 6: Mass Air Flow (MAF) Sensor Wire Harness Connector, Wire Harness Clamps & Air Cleaner Outlet Tube
Courtesy of CHRYSLER GROUP, LLC
Install the turbocharger inlet tube (4) and securely tighten clamps (2, 5).
Connect the Mass Air Flow (MAF) sensor wire harness connector (1) and attach the wire (3) to the inlet tube.

Fig 7: Cooling Fan Module & Harness Connector
Courtesy of CHRYSLER GROUP, LLC
Connect the cooling fan wiring harness connector (1).
Install the engine cover. Refer to
Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.