2.2L Diesel

Remove the battery. Refer to BATTERY, REMOVAL .
Remove the engine cover. Refer to
Remove the belly pan. Refer to BELLY PAN, REMOVAL .
Drain the cooling system. Refer to STANDARD PROCEDURE .

Fig 1: Bolt
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Remove the bolt (1) securing the left Charge Air Cooler (CAC) tube.

Fig 2: Retaining Clip & Quick-Disconnect Fitting
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Open the retaining clip (1a) and disconnect the vacuum brake booster hose (1b) quick-disconnect fitting (1b).

Fig 3: Bolts & CAC Tube
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Remove the bolts (1a) and the CAC tube (1b).

Fig 4: Clamp & Coolant Hose
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Loosen clamp and remove the coolant hose (1).

Fig 5: Degas Hose, Upper Radiator Hose & Clamps
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Loosen the clamp and remove the degas hose (1) from the thermostat housing.
Loosen clamp and remove the upper radiator hose (2) from the thermostat housing.

Fig 6: Front Oxygen Sensor Wire Connector
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Disconnect the front oxygen sensor wire connector (1) and detach wire harness connector from the bracket.

Fig 7: Coolant Temperature Sensor Wire Harness Connector
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Disconnect the coolant temperature sensor wire harness connector wire harness connector (1).

Fig 8: Bolts
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Remove the bolts (1) and the EGR tubes from the thermostat housing.

Fig 9: Bolts & Thermostat Housing Assembly
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Remove bolts (1a) and the thermostat housing assembly (1b).
Remove and discard the gasket seals (1).

Fig 10: Gasket Seals
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