Pump, Water: Removal: 3.0L

Fig 1: Engine Cover

Courtesy of CHRYSLER GROUP, LLC

Disconnect negative battery cable.
Remove the engine cover (1).
Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL, 3.0L TURBO DIESEL .
Drain coolant into a clean container. Refer to STANDARD PROCEDURE .

Fig 2: Water Pump, Temperature Sensor & Thermostat Housing
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Remove the temperature sensor (2). Refer to SENSOR, COOLANT TEMPERATURE, REMOVAL .

Fig 3: Thermostat Housing, Purge Tube, Heater Supply Hose Fitting & Bypass Housing
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Remove the thermostat assembly. Refer to THERMOSTAT, REMOVAL .
Remove the coolant recovery bottle purge hose from purge tube.
Remove the lower radiator hose at water pump and position aside.

Fig 4: Belt Wear Indicator (Measurement A)
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Remove serpentine belt tensioner assembly. Refer to TENSIONER, BELT, REMOVAL .

Fig 5: Serpentine Belt Tensioner Bracket & Bolts
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Remove bolts (2, 3) and the belt tensioner mounting bracket (1).

Fig 6: Fuel Supply Line
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CAUTION:
The fuel lines are a one time torque. If the fuel lines are removed. They would require replacing.

NOTE:
High pressure fuel tubes from the fuel injection pressure pump to the fuel rail or from the fuel rail to the fuel injector must be replaced with new units if removed.
Remove the fuel supply line (2). Refer to TUBE(S), FUEL, REMOVAL .

Fig 7: Coolant Tube & Bolts
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Remove bolts (1) and the coolant tube (2).

Fig 8: Water Pump Assembly, Coolant Inlet Tube, O-Ring & Bolts
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Remove bolts (1) and water pump assembly (2).
Remove bolts (4) and the coolant inlet tube (5).
Remove and discard the O-ring seal (3) from the coolant inlet tube (5).

Fig 9: Engine Coolant Tube & O-Ring
Courtesy of CHRYSLER GROUP, LLC
Remove and discard the O-ring seal (1) from coolant tube (2).