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Home >> Jeep >> 2014 >> Compass Limited, AWD, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 145 (Fuel System) >> Fuel Delivery, Gas >> Rail, Fuel >> Removal >> 3.7L

Rail, Fuel: Removal: 3.7L

WARNING: This page is about a different car, the 2012 Jeep Liberty. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

The fuel system is under constant pressure even with engine off. Before servicing fuel rail, fuel system pressure must be released.

Fig 1: Removing/Installing Fuel Rail - 3.7L
GC0086092Courtesy of CHRYSLER GROUP, LLC
1 - MOUNTING BOLTS (4)
2 - QUICK-CONNECT FITTING
3 - FUEL RAIL
4 - INJ. #1
5 - INJ. #3
6 - INJ. #5
7 - INJ. #2
8 - INJ. #4
9 - INJ. #6
10 - CONNECTOR TUBE
CAUTION:

The left and right fuel rails are replaced as an assembly. Do not attempt to separate rail halves at connector tube (10). Due to design of tube, it does not use any clamps. Never attempt to install a clamping device of any kind to tube. When removing fuel rail assembly for any reason, be careful not to bend or kink tube.

  1. Remove fuel tank filler tube cap.
  2. Perform Fuel System Pressure Release Procedure. Refer to STANDARD PROCEDURE  .
  3. Remove negative battery cable at battery.
  4. Remove air duct at throttle body air box.
  5. Remove air box at throttle body.
  6. Disconnect fuel line latch clip and fuel line at fuel rail. A special tool will be necessary for fuel line disconnection. Refer to STANDARD PROCEDURE - QUICK-CONNECT FITTINGS  .
  7. Remove necessary vacuum/vapor lines at throttle body.
    Fig 2: Connecting Electrical Connectors
    GC0086093Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect electrical connectors at all 6 fuel injectors. Push red colored slider away from injector (1). While pushing slider, depress tab (2) and remove connector (3) from injector. The factory fuel injection wiring harness is numerically tagged (INJ 1, INJ 2, etc.) for injector position identification. If harness is not tagged, note wiring location before removal.
  9. Disconnect electrical connectors at throttle body sensors.
  10. Remove 6 ignition coils. Refer to COIL, IGNITION, REMOVAL .
    Fig 3: Removing/Installing Fuel Rail - 3.7L
    GC0086092Courtesy of CHRYSLER GROUP, LLC
    1 - MOUNTING BOLTS (4)
    2 - QUICK-CONNECT FITTING
    3 - FUEL RAIL
    4 - INJ. #1
    5 - INJ. #3
    6 - INJ. #5
    7 - INJ. #2
    8 - INJ. #4
    9 - INJ. #6
    10 - CONNECTOR TUBE
  11. Remove four fuel rail mounting bolts (1).
  12. Gently rock and pull left  side of fuel rail until fuel injectors just start to clear machined holes in cylinder head. Gently rock and pull right  side of rail until injectors just start to clear cylinder head holes. Repeat this procedure (left/right) until all injectors have cleared cylinder head holes.
  13. Remove fuel rail (with injectors attached) from engine.
  14. If fuel injectors are to be removed. Refer to INJECTOR(S), FUEL, REMOVAL  or INJECTOR(S), FUEL, REMOVAL .