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2.0L Diesel

NOTE:

Use coolant on the seals of the thermostat housing so the seals wont become damaged and to help aid in installation.

Fig 1: Thermostat Housing Mounting Bolts & Lower Thermostat Support Brace Bolt
GC0147895Courtesy of CHRYSLER GROUP, LLC
  1. Install the thermostat onto the EGR coolant flow control valve (3).
  2. Install the thermostat housing mounting bolts (1). Tighten the bolts to 9 N.m (80 in. lbs.).
  3. Install the lower thermostat support brace bolt (5). Tighten the bolts to 9 N.m (80 in. lbs.).
  4. Install the left charge Air Cooler (CAC) hose.
    Fig 2: Thermostat Housing & Hoses
    GC0159195Courtesy of CHRYSLER GROUP, LLC
  5. Install the upper radiator hose (1) onto the thermostat housing.
  6. Install the coolant hose (2) onto the thermostat housing.
  7. Fill the cooling system. Refer to STANDARD PROCEDURE .
    Fig 3: Engine Cover
    GC0157479Courtesy of CHRYSLER GROUP, LLC
  8. Install the engine cover (1).
  9. Connect the negative battery cable.
  10. Run engine to operating temperature, check for leaks and proper operation.
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