Section 83 (Rear Driveline Module): Removal: Removal

WARNING: This page is about a different car, the 2014 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Support Module With Jack

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1 - DRIVELINE MODULE

2 - TRANSMISSION JACK

NOTE:

Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" hoist, as the front and rear suspension needs to be compressed to ride height to facilitate rear halfshaft removal.

Make sure transaxle is in Neutral (N) position.
Raise vehicle on hoist.
Remove exhaust system center hanger (at propeller shaft bearing/support).
Disconnect exhaust system at rear-most hanger and lower at least 254 mm (10 in.). Support system with suitable wire or rope.
Drain differential lubricant to prevent fluid spillage upon removal. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .
Support driveline module (1) with transmission jack (2) (or equivalent).

Fig 2: Index Marks, Rear Axle Flange, Rubber Coupler & Bolts
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Apply alignment index marks (4) on the rear axle flange (5) and rubber coupler (1).
Remove three rear propeller shaft rubber coupler to rear axle input flange retaining bolts (3).

Fig 3: ECC Electrical Connector
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Unplug ECC electrical connector.

Fig 4: Seal Protector
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1 - HALFSHAFT

2 - SEAL PROTECTOR
Using suitable screwdriver, partially dislodge halfshafts (1) from differential. Install Seal Protector (special tool #9099, Seal Protector, Differential Output) (2) to protect seal upon disassembly. Clean tool and seal area to prevent debris intrusion.

Fig 5: RDA To Crossmember Bolts
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Remove the RDA - to - crossmember mounting bolts (1).

Fig 6: Rear RDA Module-To-Crossmember Bolt
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Remove the rear RDA module-to-crossmember bolt (2).

Fig 7: Securing Propeller Shaft-To-Exhaust System

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1 - PROPELLER SHAFT

2 - EXHAUST SYSTEM

3 - STRAP

Lower driveline module assembly just enough to facilitate removal of halfshafts from differential. Make sure Seal Protector (special tool #9099, Seal Protector, Differential Output) engages seal.
Disconnect propeller shaft (1) from driveline module and secure to exhaust system (2) or support with jack stand.
CAUTION:
Do not allow the propeller shaft to hang from the vehicle unsupported. Damage may occur to the joint, boot, and center bearing from over-angulation.
Remove driveline module assembly.