Tank, Fuel: Installation: Installation
- If fuel pump module had been removed, install module to tank.
- Position fuel tank into skid plate.
- Position the fuel tank assembly onto a hydraulic jack.
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- Partially raise the fuel tank to the body. Connect the pump module wire harness connector (4) to fuel pump module.
- Continue raising the fuel tank snugly to body.
- Install three tank mounting bolts at left side of fuel tank. Tighten to 61 N.m (45 ft. lbs.).
- Install three tank mounting bolts at right side of fuel tank. Tighten to 61 N.m (45 ft. lbs.).
- Install two tank mounting bolts at front of fuel tank. Tighten to 61 N.m (45 ft. lbs.).
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- Position the transfer case skid plate and install the rear transfer case skid plate (3) and the front bolts (2). Tighten to 65 N.m (48 ft. lbs.).
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- Connect the quick-connect fittings (6) and (8) for fuel vapor and vent lines at rear of tank.
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- Connect quick-connect fittings (1) and (4) for fuel supply and return lines at front of tank.
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- Connect fuel fill hose (1) at rear of tank (3) and tighten the fuel fill hose clamp (2).
- Lower the vehicle.
- Refill the fuel tank with the diesel fuel from the diesel fuel drain station.
- Install fuel fill cap.