Troubleshooting Tools
When diagnosing a problem in an electrical circuit there are several common tools necessary. These tools are listed and explained below.
- Jumper Wire - The sole purpose of the jumper wire is to complete a circuit. It is nothing more than a suitable length of insulated wire with terminals or connectors on each end. Jumper wires may be bought or made with various sizes of wire and styles of terminals including alligator clips, spade lugs and pin plugs, and should include a fuse device of some type for circuit and component protection. A jumper wire is used to verify a faulty conductor by substituting a known good one. It is jumped across a suspicious conductor in the circuit. If the circuit works with the jumper, but not without, there is an open somewhere in the area being jumped. A jumper wire is ONLY used to bypass a fault conductor (including switches and connectors). NEVER bypass a load device with a jumper wire. The circuit needs the resistance from the load device and shorting across it causes high current flow, which could damage other components.
Never use a jumper wire across a load, such as a motor, connected between a battery feed and ground.
- Voltmeter - The voltmeter is used to measure the electrical pressure or the voltage difference between two points. A voltmeter reads available voltages such as battery voltage, generator output voltage, and voltage drop across a component or conductor. A high voltage drop may indicate a high resistance in the circuit. The voltmeter can be used to locate an open circuit and circuits with an unintentional ground. Observing polarity, always connect a voltmeter in parallel to the existing circuit. If the leads are reversed on a digital multimeter, a minus sign appears in the display.
Most of the electrical components used in today's vehicles are Solid State. When checking voltages in these circuits, use a meter with a 10 - megohm or greater impedance rating.
- Ohmmeter - The ohmmeter is used to measure the resistance of a component or the resistance between two points in a circuit in ohms, and to check a portion of the circuit for continuity. Some meters have a built-in tone to indicate that the circuit has continuity. No resistance indicates a short circuit or unintentional ground whereas resistance that is higher than specification indicates a high resistance in the circuit such as a loose, dirty or corroded connection, or a defective component. An "OL" reading means that the circuit or component had infinite resistance; an open circuit or defective component is indicated. Ohmmeters have an internal battery and must never be connected to a power circuit. Connecting an ohmmeter to a powered circuit causes the meter fuse to blow and can damage its dry cell battery. Ohmmeters can be connected into a circuit without regard to polarity, unless the circuit contains a diode. When using an ohmmeter, the component or portion of the circuit must be isolated from other components or branches to avoid false readings.
Most of the electrical components used in today's vehicles are Solid State. When checking resistance in these circuits use a meter with a 10 - megohm or greater impedance rating. In addition, make sure the power is disconnected from the circuit. Circuits that are powered up by the vehicle's electrical system can cause damage to the equipment and provide false readings.
| 1 - SPECIAL TOOL 6801 |
| 2 - PROBING END |
- Probing Tools - These tools are used for probing terminals in connectors. Select the proper size tool from Special Tool Package (special tool #6807, Terminal Tools), and insert the probing end (2) into the terminal being tested. Use the other end of the tool (1) to insert the meter probe.