Section 189 (Rear Driveline Module): Removal: Removal

WARNING: This page is about a different car, the 2016 Dodge Journey and 2015 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" hoist, as the front and rear suspension needs to be compressed to ride height to facilitate rear halfshaft removal.

Make sure transaxle is in Neutral (N) position.
Raise and support the vehicle.
Remove exhaust system center hanger (at propeller shaft bearing/support).
Disconnect exhaust system at rear-most hanger and lower at least 254 mm (10 in.). Support system with suitable wire or rope.
Drain differential lubricant to prevent fluid spillage upon removal. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .

Fig 1: Supporting Driveline Module With Transmission Jack
Courtesy of CHRYSLER GROUP, LLC
Support driveline module (1) with transmission jack (2) (or equivalent).

Fig 2: Removing/Installing Propeller Shaft
Courtesy of CHRYSLER GROUP, LLC
Apply alignment index marks (4) on the rear axle flange (5) and rubber coupler (1).
Remove three rear propeller shaft rubber coupler to rear axle input flange retaining bolts (3).

Fig 3: Identifying Rear Driveline Assembly-To-Crossmember Bolts
Courtesy of CHRYSLER GROUP, LLC
Unplug ECC electrical connector.

Fig 4: Seal Protector
Courtesy of CHRYSLER GROUP, LLC
Using suitable screwdriver, partially dislodge halfshafts (1) from differential. Install Seal Protector (special tool #9099, Seal Protector, Differential Output) (2) to protect seal upon disassembly. Clean tool and seal area to prevent debris intrusion.

Fig 5: Identifying Rear Driveline Assembly-To-Crossmember Bolts
Courtesy of CHRYSLER GROUP, LLC
Remove the RDA-to-crossmember mounting bolts (1).

Fig 6: Rear RDA Module-To-Crossmember Bolt
Courtesy of CHRYSLER GROUP, LLC

Remove the rear RDA module-to-crossmember bolt (2).

Fig 7: Securing Propeller Shaft To Exhaust

Courtesy of CHRYSLER GROUP, LLC

1 - PROPELLER SHAFT

2 - EXHAUST SYSTEM

3 - STRAP

Lower driveline module assembly just enough to facilitate removal of halfshafts from differential. Make sure Seal Protector (special tool #9099, Seal Protector, Differential Output) engages seal.
Disconnect propeller shaft (1) from driveline module and secure to exhaust system (2) or support with jack stand.
CAUTION:
Do not allow the propeller shaft to hang from the vehicle unsupported. Damage may occur to the joint, boot, and center bearing from over-angulation.
Remove driveline module assembly.