Continuously Variable Transmission (CVT) (Service Information): Differential: Disassembly: Disassembly

Fig 1: Pin Punch At Roll Pin

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1. Remove the roll pin using a pin punch (1).
   Fig 2: Pinion Shaft Roll Pin

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2. Discard the old roll pin (3).
   Fig 3: Pinion Shaft

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3. Remove the pinion shaft (2) and inspect for excessive ware.
   Fig 4: Pinion Gear Shim

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4. Roll the pinion gears (3) and shims (1) out of the carrier (2).
5. Remove the pinion gear shims (1) and mark for installation.
   Fig 5: Pinion Gears

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6. Remove the pinion gears (1) from the carrier (3).
   Fig 6: Side Gears

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7. Remove the side gears (2) and shims (3) from the carrier.
   Fig 7: Remove Carrier Bearings

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8. If the vehicle is a two wheel drive remove the carrier bearings using Puller (special tool #C-293-PA, Puller, Press), six Inserts (special tool #C-293-40, Block Set, Puller) and Press Insert (special tool #C-4996, Adapter, Plug).
   Fig 8: Remove Carrier Bearings

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9. If all wheel drive use Puller (special tool #C-293-PA, Puller, Press), six (special tool #9613, Adapters, Puller) Inserts and Insert (special tool #8888, Plug, Differential Bearing) to remove the carrier bearings.