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Common Specs & Procedures

COMPASS & PATRIOT COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service HEATING & AIR CONDITIONING - SERVICE INFORMATION
  Torque SPECIFICATIONS
Axle Nut/Hub Nut
  Front 180 ft. lbs. (244 N.m)
  Rear 180 ft. lbs. (244 N.m)
Battery BATTERY SYSTEM - SERVICE INFORMATION
Brakes
  Bleeding Sequence STANDARD PROCEDURE - BASE BRAKE BLEEDING , STANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING
  Disc Brakes
    Service Specifications SPECIFICATIONS
    Torque TORQUE
  Drum Brakes
    Service Specifications Refer to BRAKE DRUM LIMITS under SPECIFICATIONS
    Torque TORQUE
Charging
  Generator GENERATOR
  Torque TORQUE
Drive Belts
  Adjustment Serpentine belt used, not adjustable.
  Drive Belt Routing Refer to appropriate figure under INSTALLATION .
Engine Cooling
  General Service Specifications SPECIFICATIONS
  Radiator Cap Pressure 16 psi (110 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I WATER PUMP
Engine Mechanical
  2.0L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil Pressure At Curb Idle Speed: 4 psi. min. (25 kPa), At 3000 RPM: 25-80 psi (170-550 kPa), If pressure is ZERO at curb idle, DO NOT run engine at 3000 RPM.
    Overhaul 2.0L ENGINE - SERVICE INFORMATION
    Torque TORQUE
  2.4L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed: 4 psi. min. (25 kPa), At 3000 RPM: 25-80 psi (170-550 kPa), If pressure is ZERO at curb idle, DO NOT run engine at 3000 RPM.
    Overhaul SPECIFICATIONS
    Torque TORQUE
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  2.0L & 2.4L 22 ft. lbs. (29 N.m) plus 51° rotation
Fuel System
  Pressure Specification
    2.0L & 2.4L 58 psi ± 5 psi (400 kPa ±34 kPa)
  Fuel Pressure Test Procedure
    2.0L & 2.4L DIAGNOSIS AND TESTING
  Fuel Filter Location
    2.0L & 2.4L Fuel filter is part of fuel pump module.
  Fuel Filter R & I
    2.0L & 2.4L FUEL PUMP MODULE
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) Coil On Plug
  Ignition Wires (Routing) Coil On Plug
Spark Plug
  2.0L & 2.4L
    Type ZFR5F-11
    Gap .043 in. (1.1 mm)
    Torque 20 ft. lbs. (27 N.m)
Starting
  Starter STARTER
  Torque TORQUE
Wheel Alignment
  Adjustment Specifications WHEEL ALIGNMENT
  Torque Front: TORQUE , Rear: TORQUE
Wheel & Tire
  Wheel Lug Nut Torque 100 ft. lbs. (135 N.m)