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Removal - Engine

WARNING: This page is about a different variant/trim than selected.
CAUTION:

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

Fig 1: Engine Cover
GC0098570Courtesy of CHRYSLER GROUP, LLC
  1. Remove the hood. Refer to HOOD, REMOVAL .
  2. Remove the engine cover (1).
    Fig 2: Retainers, Fresh Air Inlet Duct & Air Cleaner Body
    GC0145275Courtesy of CHRYSLER GROUP, LLC
  3. Perform fuel pressure release procedure. Refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
  4. Unlock the retainers (2) and remove the fresh air inlet duct (3) from air cleaner body (1).
    Fig 3: Electrical Connectors, PCM, Three Mounting Bolts & Ground Wire
    GC0145274Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect and isolate the negative battery cable.
  6. Unlock and disconnect the electrical connectors (2) from the PCM (4).
  7. Remove the mounting bolt (3) and ground wire (1).
    Fig 4: Air Cleaner Body, Air Inlet Tube & Make-Up Air Hose
    GC0145278Courtesy of CHRYSLER GROUP, LLC
  8. Remove the air inlet tube (2) from the air cleaner body (1).
  9. Disconnect the make-up air hose (3) from the air cleaner body.
  10. Remove the support bracket bolt from the strut tower.
  11. Pull upward to disengage the pins from the rubber grommets and remove the air cleaner body (1).
    Fig 5: Battery Tray
    GC0098571Courtesy of CHRYSLER GROUP, LLC
  12. Remove the battery and the battery tray (1). Refer to TRAY, BATTERY, REMOVAL .
  13. Discharge air conditioning system, if equipped. Refer to PLUMBING, STANDARD PROCEDURE .
  14. Drain cooling system. Refer to STANDARD PROCEDURE .
    Fig 6: Windshield Washer Reservoir, Power Steering Reservoir & Coolant Reservoir
    GC0098572Courtesy of CHRYSLER GROUP, LLC
  15. Remove coolant reservoir (3).
  16. Remove power steering reservoir (2).
  17. Remove windshield washer reservoir (1).
    Fig 7: Coolant Adapter
    GC0084084Courtesy of CHRYSLER GROUP, LLC
  18. Remove coolant hoses from coolant adapter (3).
    Fig 8: Radiator Hose Support
    GC0098573Courtesy of CHRYSLER GROUP, LLC
  19. Remove grill closure panel.
  20. Remove upper radiator hose support (1).
    Fig 9: Coil Connector
    GC0084085Courtesy of CHRYSLER GROUP, LLC
  21. Disconnect engine electrical connectors and reposition harness.
  22. Remove air intake tube from throttle body.
  23. Disconnect fuel line (3) from fuel rail.
    Fig 10: Throttle Body Support
    GC0098574Courtesy of CHRYSLER GROUP, LLC
  24. Remove vacuum lines from throttle body and intake manifold.
  25. Remove harness from intake (2).
  26. Remove throttle body support bracket (1).
    Fig 11: Coil Connector
    GC0084085Courtesy of CHRYSLER GROUP, LLC
  27. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
  28. Remove PCV hose (5), and make-up air hose (2) from valve cover.
  29. Remove dipstick.
    Fig 12: Intake Manifold Bolt Removal & Tightening Sequence
    GC0098575Courtesy of CHRYSLER GROUP, LLC
  30. Remove intake bolts (1-5) and remove intake.
  31. Disconnect electrical connectors and reposition harness.
  32. Remove accessory drive belt.
    Fig 13: Power Steering Line Support
    GC0098576Courtesy of CHRYSLER GROUP, LLC
  33. Remove power steering line support at engine mount (1) and exhaust manifold.
  34. Remove power steering pump and set aside.
  35. Remove upper idler pulley.
    Fig 14: Ground Strap
    GC0098577Courtesy of CHRYSLER GROUP, LLC
  36. Remove ground strap near right tower.
  37. Raise vehicle.
  38. Remove right front tire.
  39. Remove splash shield.
    Fig 15: Oil Drain Plug
    GC0084086Courtesy of CHRYSLER GROUP, LLC
  40. Drain oil (2).
    Fig 16: Inspection Cover
    GC0098578Courtesy of CHRYSLER GROUP, LLC
  41. Remove inspection cover (1) and mark torque converter to flywheel.
    Fig 17: Modular Clutch To Flex Plate Bolts
    GC0084087Courtesy of CHRYSLER GROUP, LLC
  42. Remove torque converter bolts (1).
  43. Remove lower bellhousing bolts (2).
    Fig 18: A/C Compressor
    GC0084088Courtesy of CHRYSLER GROUP, LLC
  44. Remove A/C compressor (1) mounting bolts.
  45. Remove generator and lower idler pulley.
    Fig 19: Crankshaft Position Sensor
    GC0098579Courtesy of CHRYSLER GROUP, LLC
  46. Disconnect crankshaft position sensor electrical connector and remove crankshaft position sensor (2).
    Fig 20: Identifying Lift Chain
    GC0084089Courtesy of CHRYSLER GROUP, LLC
  47. Remove exhaust variable valve timing solenoid.
  48. Install engine lift chain (1), as shown in illustration, to cylinder head.
  49. Connect the chain to the rear engine lift hook.
  50. Install engine lifting crane.
    Fig 21: Right Engine Mount
    GC0098580Courtesy of CHRYSLER GROUP, LLC
  51. Remove right engine mount through bolt (4).
  52. Remove engine mount adapter retaining bolts (3) and mount adapter (2).
  53. Lift engine from engine compartment.
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