Rail, Fuel: Installation: Installation

Fig 1: Fuel Rail & Bolts

Courtesy of CHRYSLER GROUP, LLC

Install fuel rail (1). Tighten bolts (2) to 9 N.m (80 in. lbs.).

Fig 2: Fuel Rail Pressure Sensor Harness Connector
Courtesy of CHRYSLER GROUP, LLC
Connect the fuel rail pressure sensor harness connector (1).

Fig 3: Fuel Rail Pressure Regulator Harness Connector
Courtesy of CHRYSLER GROUP, LLC
Connect the fuel rail pressure regulator harness connector (2).

Fig 4: Fuel Injectors, High Pressure Fuel Tubes, Fuel Rail & High Pressure Feed Line
Courtesy of CHRYSLER GROUP, LLC

NOTE:
Any time a high pressure fuel tube has been loosened or disconnected, that high pressure fuel tube must be replaced.
Install the new high pressure feed tube (4) to fuel rail. Tighten fuel tube (4) to 33 N.m (24 ft. lbs.).
Install the new high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3).
Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 7 N.m (62 in. lbs.).
Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 33 N.m (24 ft. lbs.).

Fig 5: High Pressure Feed Tube Bolt
Courtesy of CHRYSLER GROUP, LLC
Install bolt (1) securing the high pressure feed tube. Tighten bolt (1) to 9 N.m (80 in. lbs.).

Fig 6: Banjo Bolt & Rail
Courtesy of CHRYSLER GROUP, LLC
Using new sealing washers, position fuel rail return line to the rail (2). Tighten banjo bolt (1) to 32 N.m (24 ft. lbs.).

Fig 7: Camshaft Position Sensor (CMP) Harness Connector & Fuel Injector Harness Connectors
Courtesy of CHRYSLER GROUP, LLC
Position fuel injector wire harness and push down to lock in place.
Connect the fuel injector harness connector (2).
Connect the Camshaft Position Sensor (CMP) (1) harness connector.
Install engine cover.
Connect the negative battery cable.