Input Shaft, Transmission: Assembly: Assembly

Fig 1: 3rd Gear Caged Needle Bearing

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1 - INPUT SHAFT

2 - 3RD GEAR CAGED NEEDLE BEARING

1. Place input shaft into shop press.
2. Install 3rd gear caged needle bearing (2). Refer to Fig 1.
   Fig 2: Press On 3rd Gear Synchronizer Hub

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   1 - PRESS RAM

   2 - SLEEVE C-3717

   3 - BEARING SPLITTER

   4 - 3RD GEAR SYNCHRONIZER ASSEMBLY

3. Install 3rd gear and 3-4 synchronizer (4) onto input shaft. Refer to Fig 2. Position Installer (special tool #6448A, Installer, Bearing/Gear) (2) over input shaft and press on synchronizer hub and 3rd gear. The synchronizer hub has the letter U  stamped on the top face of the hub. This designates that the hub must be installed with the U  facing upward.
   Fig 3: Split Thrust Washer Separation Pin

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   1 - SEPARATION PIN

   2 - INPUT SHAFT

   3 - PLIERS

4. Install a new  3-4 synchronizer snap ring into slot on input shaft.
5. Install blocking ring into 3-4 synchronizer. Install 4th gear caged needle bearing.
6. Install 4th gear onto input shaft.
7. Install 4-5 split thrust washer separation pin (1). Refer to Fig 3.
   Fig 4: Split Thrust Washer Removal

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   1 - INPUT SHAFT

   2 - SPLIT THRUST WASHER

8. Install split thrust washer (2) onto input shaft (1). Refer to Fig 4.
   Fig 5: Retaining Ring Installation

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   1 - SPLIT THRUST WASHER RING

   2 - INPUT SHAFT

9. Install split thrust washer retaining ring (1). Refer to Fig 5.
   Fig 6: Caged Needle Bearing Removal

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   1 - INPUT SHAFT

   2 - CAGED NEEDLE BEARING

10. Install 5th gear caged needle bearing (2). Refer to Fig 6.
    Fig 7: 5th Speed Gear Installation

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    1 - PRESS RAM

    2 - SLEEVE C-3717

    3 - SYNCHRONIZER ASSEMBLY

    4 - BEARING SPLITTER

    5 - 5TH SPEED GEAR

11. Using Installer (special tool #6448A, Installer, Bearing/Gear) (2), install 5th speed gear (5) and synchronizer (3). Refer to Fig 7. The 5th gear synchronizer hub has the letter S  stamped on the top face of the hub. This designates that the hub must be installed with the S  facing upward.
    Fig 8: 5th Synchro And Hub Snap Ring Removal

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    1 - SNAP RING PLIERS

    2 - INPUT SHAFT

    3 - BEARING SPLITTER

    4 - SNAP RING

12. Install a new  5th gear synchronizer snap ring (4). Refer to Fig 8.