Right Bank

WARNING: This page is about a different car, the 2012 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.

WARNING:

No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.

NOTE:

Any time a new injector is installed, or if an existing injector is installed in any location other than its original location, the injector quantity adjustment procedure must be performed. Refer to FUEL INJECTION, DIESEL, STANDARD PROCEDURE .

NOTE:

DO NOT use a brush to clean around the injector nozzle. DO NOT lubricate area around injector nozzle. The injector may become restricted with debris.

NOTE:

Be sure a new copper washer/seal is installed on end of injector and the old seal is removed, before installing in cylinder head.

NOTE:

No force should be used in installing the fuel injector. Do not apply any pressure to the electrical connector or the fuel return port during the installation process.

Fig 1: Fuel Injector Seal

Courtesy of CHRYSLER GROUP, LLC

Clean injectors and injector bore. Refer to INJECTOR(S), FUEL, CLEANING .
Lubricate the new fuel injector seal (1) with clean engine oil, diesel fuel, or all purpose white grease.
Install a new fuel injector seal (1) into the cylinder head cover (2).

Fig 2: Fuel Injector & Sealing Washer
Courtesy of CHRYSLER GROUP, LLC

NOTE:
Do Not apply any lubricant to the fuel injector nozzle. Care must be taken not to restrict the discharge orifices in the nozzle.
Lubricate the fuel injector body with Mopar® White Lithium Grease.
Install a new sealing washer (2) onto the fuel injector (1).

Fig 3: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
Courtesy of CHRYSLER GROUP, LLC
Install the fuel injector (1), tensioning claws (4), washer (3) and bolt (2). Tighten bolts (2) 33 N.m (24 ft. lbs.).
Install new high pressure fuel tubes. Refer to TUBE(S), FUEL, INSTALLATION .

Fig 4: Fuel Injector, Return Hose, Retaining Tab & Connector
Courtesy of CHRYSLER GROUP, LLC
Connect the fuel injector wire harness connector (1).
Install the fuel injector return hose (3) and push down on the lock retaining tab (2) to lock in place.

Fig 5: EGR Tube & Clamps
Courtesy of CHRYSLER GROUP, LLC
Install the EGR tube. Refer to TUBE, EXHAUST GAS RECIRCULATION (EGR), INSTALLATION .
Connect the negative battery cable.
Start engine and inspect for leaks.

Fig 6: Right Side Fuel Injector Silencer
Courtesy of CHRYSLER GROUP, LLC
Install the fuel injector silencer (1).

Fig 7: Engine Cover
Courtesy of CHRYSLER GROUP, LLC
Install the engine cover (1).