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Left Bank

WARNING: This page is about a different car, the 2012 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.

NOTE:

Any time a new injector is installed, or if an existing injector is installed in any location other than its original location, the injector quantity adjustment procedure must be performed. Refer to FUEL INJECTION, DIESEL, STANDARD PROCEDURE .

NOTE:

DO NOT use a brush to clean around the injector nozzle. DO NOT lubricate area around injector nozzle. The injector may become restricted with debris.

NOTE:

Be sure a new copper washer/seal is installed on end of injector and the old seal is removed, before installing in cylinder head.

NOTE:

No force should be used in installing the fuel injector. Do not apply any pressure to the electrical connector or the fuel return port during the installation process.

Fig 1: Fuel Injector Seal
GC0146597Courtesy of CHRYSLER GROUP, LLC
  1. Clean injectors and injector bore. Refer to INJECTOR(S), FUEL, CLEANING .
  2. Lubricate the new fuel injector seal (1) with clean engine oil, diesel fuel, or all purpose white grease.
  3. Install a new fuel injector seal (1) in the cylinder head cover (2).
    Fig 2: Fuel Injector & Sealing Washer
    GC0146596Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do Not apply any lubricant to the fuel injector nozzle. Care must be taken not to restrict the discharge orifices in the nozzle.

  4. Lubricate the fuel injector body with Mopar® White Lithium Grease.
  5. Install a new sealing washer (2) onto the fuel injector (1).
    Fig 3: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146595Courtesy of CHRYSLER GROUP, LLC
  6. Install the fuel injector (1), tensioning claws (4), washer (3) and bolt (2). Tighten bolts (2) 33 N.m (24 ft. lbs.).
  7. Install new high pressure fuel tubes. Refer to TUBE(S), FUEL, INSTALLATION .
    Fig 4: Fuel Injector, Return Hose, Retaining Tab & Connector
    GC0146594Courtesy of CHRYSLER GROUP, LLC
  8. Connect the fuel injector harness connector (1).
  9. Install the fuel injector return hose (3) and push down on the lock retaining tab (2) to lock in place.
    Fig 5: Left Side Fuel Injector Silencer
    GC0152124Courtesy of CHRYSLER GROUP, LLC
  10. Install the fuel injector silencer (1).
  11. Install the air cleaner body and air tube. Refer to BODY, AIR CLEANER, INSTALLATION or BODY, AIR CLEANER, INSTALLATION, 5.7L or BODY, AIR CLEANER, INSTALLATION .
    Fig 6: CAC Hose Bracket & Bolts
    GC0152236Courtesy of CHRYSLER GROUP, LLC
  12. Position the CAC hose and bracket (2) to timing cover. Tighten bolts (1) to 11 N.m (97 in. lbs.).
    Fig 7: Turbocharger & Charge Air Cooler (CAC) Hose
    GC0152123Courtesy of CHRYSLER GROUP, LLC
  13. Connect the Charge Air Cooler (CAC) hose (2) to turbocharger (1).
  14. Connect the negative battery cable.
  15. Start the engine and inspect for leaks.
    Fig 8: Engine Cover
    GC0152109Courtesy of CHRYSLER GROUP, LLC
  16. Install the engine cover (1).
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