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Common Specs & Procedures

WRANGLER COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
  Service A/C SYSTEM
  Torque FASTENER TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
  Front 100 ft. lbs. (136 N.m)
  Rear N/A
Battery BATTERY
Brakes
  Bleeding Sequence Base Brakes: STANDARD PROCEDURE , Antilock Brakes: STANDARD PROCEDURE
  Disc Brakes
    Service Specifications BASE BRAKES
    Torque Base Brakes: TORQUE SPECIFICATIONS CHART , Antilock Brakes: SPECIFICATIONS
  Drum Brakes
    Service Specifications N/A
    Torque N/A
Charging
  Generator GENERATOR RATINGS
  Torque TORQUE SPECIFICATIONS
Drive Belts
  Adjustment Serpentine belt used, not adjustable
  Drive Belt Routing Refer to "Accessory Drive Belt Routing" figure under REMOVAL .
Engine Cooling
  General Service Specifications FILL VOLUMES
  Radiator Cap Pressure 18-21 psi (124-145 kPa)
  Thermostat R & I THERMOSTAT
  Water Pump R & I PUMP, WATER
Engine Mechanical
  3.8L
    Compression Compression should not be less than 689 kPa (100 psi) and not vary more than 25 percent from cylinder to cylinder.
    Oil pressure At Curb Idle Speed (Minimum with engine at operating temperature): 5 psi (34.47 kPa): At 3000 RPM: 30-80 psi (205-551 kPa), If pressure is ZERO at curb idle, DO NOT run engine at 3000 RPM.
    Overhaul SPECIFICATIONS
    Torque TORQUE SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
  3.8L 65 ft. lbs. (88 N.m)
Fuel System
  Pressure Specification
    3.8L 58 psi +/- 2 psi (407 kPa +/- 34 kPa)
  Fuel Pressure Test Procedure
    3.8L CHECKING THE FUEL DELIVERY SYSTEM
  Fuel Filter Location
    3.8L FILTER, FUEL
  Fuel Filter R & I
    3.8L MODULE, FUEL PUMP
Ignition
  Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
  Ignition Wires (Resistance) SPARK PLUG CABLE RESISTANCE
  Ignition Wires (Routing) N/A
Spark Plug
  3.8L
    Type RE14PLP5
    Gap 0.048 to 0.053 inches (1.2 mm to 1.3 mm)
    Torque 13 ft. lbs. (17.5 N.m)
Starting
  Starter STARTER
  Torque TORQUE SPECIFICATIONS
Wheel Alignment
  Adjustment Specifications SPECIFICATIONS
  Torque SPECIFICATIONS
Wheel & Tire
  Wheel Lug Nut Torque SPECIFICATIONS