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Diesel Cooling Manifold

Fig 1: Identifying Cooling Manifold, Engine Block Bolt, Coolant Return Hose & Cooling Manifold Mounting Bolts
GC0138464Courtesy of CHRYSLER LLC
  1. Disconnect and isolate the negative battery cable.
  2. Raise and support the vehicle.
  3. If equipped, remove the belly pan.
    NOTE:

    Drain the fluid in a clean container, free of debris. Save the fluid for re-use.

  4. Drain the cooling system. Refer to Standard Procedure .
  5. Remove the coolant return hose to engine block bolt (2).
  6. Loosen the band clamps and disconnect the coolant return hose from the water pump.
  7. Loosen the band clamps and disconnect the coolant return hose from the cooling manifold (1).
  8. Remove the coolant return hose (3).
  9. Lower the vehicle.
  10. Support the engine from underneath.
  11. Remove the coolant recovery bottle. Refer to BOTTLE, Coolant Recovery, Removal .
  12. Remove the right side engine mount.
  13. Raise the engine slightly on the right side enough to gain clearance to the cooling manifold mounting bolts (4).
  14. Remove the cooling manifold mounting bolts (4).
  15. Remove the cooling manifold (1) and gasket from the top of the vehicle.
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