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Continuously Variable Transmission (CVT) (Service Information): Removal: Removal

NOTE: When CVT transaxle is replaced, an initialization sequence must be performed between the Valve Body Module and the TCM. If the initialization sequence is not performed, transaxle may default into "limp in" mode. Ensure the scan tool you are using has the capabilities and software to perform the initialization sequence.
  1. Disconnect battery cables (2).
  2. Remove air cleaner assembly (1).
    Fig 1: Air Cleaner Assembly
    GC0098415Courtesy of CHRYSLER LLC
  3. Remove battery.
    Fig 2: Battery Tray Bottom And Sensor
    GC0084456Courtesy of CHRYSLER LLC
  4. Remove battery tray (1).
  5. Drain coolant. Refer to Standard Procedure .
    Fig 3: Inlet Air Tube
    GC0099033Courtesy of CHRYSLER LLC
  6. Remove inlet air tube (1).
  7. Remove vacuum supply lines.
    Fig 4: Shifter Cable And Bracket
    GC0084457Courtesy of CHRYSLER LLC
  8. Remove the shifter cable (2) and bracket (3).
    Fig 5: Cooler/Trans Lines AT Cooler
    GC0099034Courtesy of CHRYSLER LLC
  9. With fluid cooler  , disconnect the coolant hoses (1) and the transmission fluid lines (2). Refer to TUBES AND HOSES, Transmission Oil Cooler, Standard Procedure .
    Fig 6: Transmission Fluid Lines
    GC0145333Courtesy of CHRYSLER LLC
  10. With bypass valve  , disconnect the transmission fluid lines (1). Refer to TUBES AND HOSES, Transmission Oil Cooler, Standard Procedure .
  11. Remove heater hose.
    Fig 7: Speed Sensor
    GC0099036Courtesy of CHRYSLER LLC
  12. Remove the speed sensor connector (1).
    Fig 8: Vent Tube
    GC0099044Courtesy of CHRYSLER LLC
  13. Remove the wiring harness from the top of the transmission (2).
  14. Remove the transmission vent tube (1).
    Fig 9: Throttle Body Support Bracket
    GC0099037Courtesy of CHRYSLER LLC
  15. Remove the throttle body support bracket (1).
    Fig 10: Bell Housing Bolt Holes
    GC0084458Courtesy of CHRYSLER LLC
  16. Remove the upper bell housing bolts (1).
    Fig 11: Measuring Voltage On (K902) O2 1/1 Return Circuit In Oxygen Sensor 1/1 Harness Connector
    GC0084459Courtesy of CHRYSLER LLC
  17. Remove the upper transmission mount bolts (1).
  18. Remove the upper transmission mount through bolt.
  19. Remove the upper transmission mount (2).
  20. Raise vehicle on a hoist.
  21. Drain transmission fluid.
  22. Remove the front skid plate, if equipped.
  23. Remove the left and right front lower splash shields.
    Fig 12: Jack For Support
    GC0099038Courtesy of CHRYSLER LLC
  24. Support the transmission with a jack (1).
  25. Remove the starter. Refer to STARTER, Removal .
    Fig 13: Fill Tube
    GC0084460Courtesy of CHRYSLER LLC
  26. Remove the two transmission fill tube bolts (2) and remove the fill tube.
  27. Drain the transmission fluid.
  28. Remove both front wheels.
  29. Remove the right and left halfshafts. Refer to Removal and Removal and Removal .
    Fig 14: Inspection Cover
    GC0099039Courtesy of CHRYSLER LLC
  30. Remove inspection cover (1).
  31. Mark the torque converter to the flex plate for alignment upon installation.
    Fig 15: Torque Converter Bolts
    GC0099040Courtesy of CHRYSLER LLC
  32. Remove torque converter bolts (1).
    Fig 16: Jack AT Trans Mount
    GC0084384Courtesy of CHRYSLER LLC
  33. Support the engine with a screw jack (2).
    Fig 17: Front Engine Mount
    GC0084428Courtesy of CHRYSLER LLC
  34. Remove the through bolt (1) at the front transmission mount.
  35. Remove bolts (2) at the transmission cross member.
  36. Remove the transmission cross member.
    Fig 18: Rear Engine Mount
    GC0084383Courtesy of CHRYSLER LLC
  37. Remove the transmission rear mount thorough bolt (2).
    Fig 19: 2WD Rear Mount
    GC0084461Courtesy of CHRYSLER LLC
  38. Remove the rear mount to transaxle bolts (1).
  39. Remove the Power Transfer Unit (PTU), if equipped. Refer to Removal .
    Fig 20: Bell Housing Bolt Holes
    GC0084458Courtesy of CHRYSLER LLC
  40. Remove the lower transmission bell housing bolts (2).
  41. Lower transmission.
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