CONVERTER, Catalytic: Installation: Fwd

Fig 1: Converter To Exhaust Manifold Connection - 2.4L

Courtesy of CHRYSLER LLC

1 - GASKET

2 - CATALYTIC CONVERTER

3 - NUT

Position catalytic converter into I-Pipe/muffler assembly.
Using new gasket, position catalytic converter against exhaust manifold.
Install flange nuts. Tighten to 29 N.m (21 ft. lbs.).
Working from the front of system; align each component to maintain position and proper clearance with underbody parts.
Tighten band clamps to 55 N.m (40 ft. lbs.).
CAUTION:
Band clamps should never be tightened such that the two sides of the clamps are bottomed out against the center hourglass shaped center block. Once this occurs, the clamp has lost clamping force and must be replaced.
Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.