LEMON Manuals: Even more car manuals for everyone
Home >> Jeep >> 2011 >> Compass Base, 2.0 A, Standard >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> CONVERTER, Catalytic >> Installation >> Diesel Engine

Diesel Engine

Fig 1: Identifying Downstream Temperature Sensor
GC0138491Courtesy of CHRYSLER LLC
NOTE:

When replacement is required on any component of the exhaust system, original equipment parts (or equivalent) must be used.

  1. Position the catalytic converter (1) into the vehicle from underneath.
  2. Using a new gasket, position the catalytic converter (1) against the diesel particulate filter (DPF) (3) mounting flange.
  3. Install the flange nuts (4). Tighten to 29 N.m (21 ft. lbs.).
  4. Install the downstream temperature sensor.
  5. Install the right side half shaft and axle. Refer to Installation and Installation and Installation .
  6. Install the belly pan to the vehicle. Refer to BELLY PAN, Installation .
    Fig 2: Identifying Catalytic Converter, Turbocharger Heat Shield, Catalytic Converter Band Clamp & Upstream Temperature Sensor
    GC0138020Courtesy of CHRYSLER LLC
  7. Lower the vehicle.
  8. Tighten the turbocharger to catalytic converter band clamp (1). Tighten the band clamp to specification
    CAUTION:

    Band clamps should never be tightened such that the two sides of the clamps are bottomed out against the center hourglass shaped center block. Once this occurs, the clamp has lost clamping force and must be replaced.

  9. Install the upstream temperature sensor to the catalytic converter.
  10. Install the turbocharger heat shield (2).
  11. Connect the negative battery cable.
  12. Install the engine trim cover.
  13. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
  14. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.
scientia non olet · About LEMON Manuals