VALVE, Exhaust Gas Recirculation (EGR): Installation: Installation

Fig 1: Identifying EGR Cooler & Gasket

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1. Clean all the gasket surface areas.
2. Install a new gasket (2) onto the EGR cooler (1).
   Fig 2: Identifying EGR Inlet Pipe & Gasket

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3. Install a new gasket (2) onto the EGR inlet pipe (1).
   Fig 3: Identifying Bolts & EGR Valve

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4. Install EGR valve (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
   Fig 4: Identifying EGR Manifold Gasket

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5. Clean the gasket surfaces and install a new EGR manifold gasket (1).
   Fig 5: Identifying EGR Cooler Manifold Bolts

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6. Install the EGR manifold. Tighten bolts (1) to 9 N.m (80 in. lbs.).
   Fig 6: Identifying Support Bracket Bolt

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7. Install the support bracket bolt (1). Tighten bolt (1) to 9 N.m (80 in. lbs.).
   Fig 7: Identifying EGR Cooler Bolt

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8. Install the lower EGR cooler support bolt (1). Tighten bolt (1) to 9 N.m (80 in. lbs.).
   Fig 8: Identifying Upper EGR Cooler Bolt & Bracket

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9. Install the upper EGR cooler support bolt (1). Tighten bolt (1) to 9 N.m (80 in. lbs.).
   Fig 9: Identifying EGR Valve Harness Connector

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10. Disconnect the EGR valve harness connector (1).
    Fig 10: Identifying Bolts & EGR Support Bracket

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11. Install the EGR support bracket (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 11: Identifying Wire Harness Retainers

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12. Connect the wire harness retainers (1).
    Fig 12: Identifying Bolts & Heat Shield

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13. Install the heat shield (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 13: Identifying Vacuum Tube Bolt

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14. Install the bolt (1) securing the vacuum tube and tighten to 9 N.m (80 in. lbs.).
    Fig 14: Identifying Oil Dip Stick Bolt

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15. Install the bolt (1) securing the oil dip stick tube and tighten bolt (1) to 9 N.m (80 in. lbs.).
    Fig 15: Identifying Coolant Hoses & EGR Cooler

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16. Connect coolant hoses (1) from the EGR cooler (2).
    Fig 16: Identifying Bolts & ERG Tube

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17. Install the EGR tube (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 17: Identifying Vacuum Supply Line

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18. Connect the vacuum supply line (1) to the EGR solenoid.
    Fig 18: Identifying Vacuum Line

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19. Connect EGR valve vacuum line (1).
    Fig 19: Identifying EGR Back Pressure Transducer Harness Connector

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20. Connect the EGR back pressure transducer harness connector (1).
21. Install engine cover.
22. Connect the negative battery cable.