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Terminal Removal

Fig 1: REMOVAL OF DRESS COVER
GC0137482Courtesy of CHRYSLER LLC
1 - DRESS COVER
2 - CONNECTOR LOCK
3 - CONNECTOR
  1. Disconnect battery.
  2. Release Connector Lock (2).
  3. Disconnect the connector (3) being repaired from its mating half/component.
  4. Remove the dress cover (if applicable) (1).
    Fig 2: CONNECTOR SECONDARY TERMINAL LOCK
    GC0137483Courtesy of CHRYSLER LLC
    1 - Secondary Terminal Lock
  5. Release the Secondary Terminal Lock, if required (1).
    Fig 3: TERMINAL REMOVAL
    GC0137484Courtesy of CHRYSLER LLC
    1 - TYPICAL CONNECTOR
    2 - PICK FROM TERMINAL REMOVER KIT 6680 OR 8197A
    3 - APEX CONNECTOR
    4 - PICK FROM TERMINAL REMOVER KIT 6680 OR 8197A
    5 - AUGAT CONNECTOR
    6 - ELECTRICAL REMOVER 6932
    7 - MOLEX CONNECTOR
    8 - PICK FROM TERMINAL REMOVER KIT 8197A
    9 - THOMAS AND BETTS CONNECTOR
    10 - TERMINAL REMOVER 6934
    11 - TYCO CONNECTOR
    12 - ELECTRICAL TERMINAL REMOVER 8638
  6. Position the connector locking finger away from the terminal using the proper special tool. Pull on the wire to remove the terminal from the connector.
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