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Sensor, Crankshaft Position: Installation: Installation

Fig 1: 2.0L Diesel Crankshaft Position Sensor Bolts
GC0084353Courtesy of CHRYSLER LLC
  1. Install the crankshaft position sensor (2).
  2. Install the crankshaft position sensor bolt (1), and tighten to 5 Nm (44 in. lbs).
  3. Reconnect the crankshaft position sensor harness connector.
    Fig 2: 2.0L Diesel Oil Cooler
    GC0084352Courtesy of CHRYSLER LLC
  4. Install the oil cooler/filter assembly, and install the 4 oil cooler/filter adapter assembly bolts (1). Tighten the bolts in two stages, first to 15 Nm (11 ft. lbs), then an additional 90°.
    Fig 3: 2.0L Turbo Oil Line
    GC0084351Courtesy of CHRYSLER LLC
  5. Connect the turbocharger oil supply line (1) to the oil cooler assembly. Tighten oil supply line union nut at the oil cooler connection to 22 Nm (16 ft. lb).
  6. Install the turbocharger oil supply line support bracket bolt (2), and tighten to 10 Nm (88 in. lb).
    Fig 4: 2.0L Diesel Oil Cooler Line
    GC0084350Courtesy of CHRYSLER LLC
  7. Reconnect the oil pressure sensor harness connector (3).
  8. Reconnect the coolant supply (1) and return (2) lines to the oil cooler assembly.
  9. Install the dipstick tube.
  10. Install the lower dipstick tube support bracket bolt, and the wiring harness bracket bolt to the oil cooler assembly.
    Fig 5: 2.0L Diesel Air Inlet Tube
    GC0098909Courtesy of CHRYSLER LLC
  11. Install the intercooler outlet tube and the bolt (1). Tighten the bolt to 25 Nm (18 ft. lbs).
    Fig 6: Boost Pressure Sensor
    GC0084346Courtesy of CHRYSLER LLC
  12. Reconnect the boost pressure sensor harness connector (1).
    Fig 7: 2.0L Dipstick Tube Bolts
    GC0084349Courtesy of CHRYSLER LLC
  13. Install the upper dipstick tube support bracket bolt (1).
    Fig 8: 2.0L Diesel Air Inlet At Throttle Body
    GC0084348Courtesy of CHRYSLER LLC
  14. Reconnect the air inlet hose (1) to the throttle body.
    Fig 9: Diesel Belly Pan
    GC0084347Courtesy of CHRYSLER LLC
  15. Install the belly pan (4).
  16. Install the battery tray and battery. Refer to Electrical/Battery System/BATTERY - Installation .
  17. Refill the cooling system. Refer to Cooling - Standard Procedure .