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Installation - Engine

WARNING: This page is about a different variant/trim than selected.
Fig 1: Engine Lift Fixture 10101
GC0069999Courtesy of CHRYSLER LLC
  1. Position engine in the vehicle.
  2. Remove jack from under the transmission.
  3. Remove Engine Lifting Fixture 10101 (1).
    Fig 2: Engine Mount Bolt
    GC0027257Courtesy of CHRYSLER LLC
  4. Position both the left and right side engine mount brackets and install the through bolts (3) and nuts. Tighten to 95 N.m (70 ft. lbs.)
    Fig 3: Removing Transmission To Engine Bolts
    GC0027255Courtesy of CHRYSLER LLC
  5. Install transmission to bellhousing bolts (3). Tighten the bolts to 41 N.m (30 ft. lbs.).
    Fig 4: Removing Torque Converter Bolts
    GC0027256Courtesy of CHRYSLER LLC
  6. Install torque converter bolts (3).
    Fig 5: Locating Body Ground Strap-Right Side
    GC0003782Courtesy of CHRYSLER LLC
  7. Connect right (3) side body ground strap.
    Fig 6: Locating Body Ground Strap-Left Side
    GC0003783Courtesy of CHRYSLER LLC
  8. Connect left (2) side body ground straps.
  9. Install intake manifold.
  10. Position generator wiring behind the oil dipstick tube, then install the oil dipstick tube upper mounting bolt.
  11. Install power steering pump.
  12. Position and install heater hoses (1) and tubes onto intake manifold.
  13. Install the heater hoses onto the heater core and the engine front cover, and install clips (2).
    Fig 7: Removing/Installing Generator
    GC0003785Courtesy of CHRYSLER LLC
  14. Install generator (3). Refer to INSTALLATION .
  15. Install A/C condense and transmission oil cooler, refer to INSTALLATION for radiator and INSTALLATION for transmission oil cooler.
  16. Connect radiator upper and lower hoses.
  17. Connect the transmission oil cooler lines to the radiator.
  18. Install accessory drive belt, fan assembly and shroud. Refer to INSTALLATION for Accessory Drive Belt and INSTALLATION for Fan Drive Viscous Clutch.
    Fig 8: Removing/Installing A/C Compressor
    GC0003787Courtesy of CHRYSLER LLC
  19. Install A/C compressor (2). Refer to INSTALLATION .
  20. Install throttle body resonator assembly and air inlet hose. Tighten clamps 4 N.m (35 in. lbs.).
  21. Raise vehicle.
    Fig 9: Locating Crankshaft & Camshaft Position Sensors
    GC0003910Courtesy of CHRYSLER LLC
  22. Connect crankshaft position sensor (1).
    Fig 10: Removing/Installing Starter
    GC0003784Courtesy of CHRYSLER LLC
  23. Install starter (4). Refer to INSTALLATION .
    Fig 11: Identifying Structural Cover
    GC0003786Courtesy of CHRYSLER LLC
    CAUTION: The structural cover requires a specific torque sequence. Failure to follow this sequence may cause severe damage to the cover.
  24. Install structural cover. See INSTALLATION .
  25. Install exhaust crossover pipe.
  26. Install engine block heater power cable, If equipped.
    Fig 12: Strut Tower Support
    GC0027231Courtesy of CHRYSLER LLC
  27. Install the strut tower support (1).
  28. Check and fill engine oil.
  29. Recharge the A/C system. Refer to STANDARD PROCEDURE .
  30. Refill the engine cooling system. Refer to STANDARD PROCEDURE .
  31. Connect the battery positive and negative cables.
  32. Start the engine and check for leaks.