Section 18 (6.1L Engine (Service Information)): Installation: Engine

Fig 1: Engine Lift Fixture And Adapter

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1 - Bolts

2 - Engine Lift Fixture

3 - Adapter Bolt

4 - Adapter

5 - Adapter Nut

1. Install Engine Lift Fixture 8984 and 8984-UPD.
2. Position the engine in the engine compartment.
3. Lower the engine into compartment and align engine with transmission.
   Fig 2: Remove Transmission to Engine Bolts

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   1 - ENGINE

   2 - BOLTS

   3 - TRANSMISSION

4. Mate engine (1) and transmission (3) and install two transmission to engine block mounting bolts (2) finger tight.
   Fig 3: ENGINE MOUNT BOLT

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5. Lower engine assembly until the engine mounts (2) rests in frame perches (1).
   Fig 4: Remove Transmission to Engine Bolts

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   1 - ENGINE

   2 - BOLTS

   3 - TRANSMISSION

   Fig 5: Removing/Installing Oil Pan To Transmission Bolts

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   1 - BOLTS

6. Install remaining transmission to engine block mounting bolts (2) and the oil pan to transmission bolts (1) and tighten.
   Fig 6: ENGINE MOUNT BOLT

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7. Install and tighten engine mount to frame bolts (3) and nuts.
   Fig 7: Removing/Installing Torque Converter Bolts

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   1 - Bolts

8. Install drive plate to torque converter bolts (1).
9. Install the structural dust cover (1).
   Fig 8: Removing/Installing Starter

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10. Install the starter (1) and connect the starter wires. Refer to INSTALLATION .
11. Install the exhaust pipe to manifold.
12. Lower the vehicle.
    Fig 9: Engine Lift Fixture And Adapter

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    1 - Bolts

    2 - Engine Lift Fixture

    3 - Adapter Bolt

    4 - Adapter

    5 - Adapter Nut

13. Remove Engine Lift Fixture 8984 (2), and Adapter 8984-UPD.
    Fig 10: Heater Hose Return

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    1 - Heater Hose

    2 - Clamp

    3 - Tube

    Fig 11: Heater Hose Supply

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    1 - Heater Hose

    2 - Clamp

    3 - Tube

14. Connect the fuel supply line. Refer to STANDARD PROCEDURE .
15. Reinstall the power steering pump.
16. Connect the heater hoses (1).
    Fig 12: Removing/Installing Generator - 5.7L

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17. Reconnect the ground wires to the rear of each cylinder head.
18. Install the intake manifold. Refer to INSTALLATION .
19. Install the generator (2), and wire connections. Refer to INSTALLATION .
    Fig 13: Removing/Installing A/C Compressor

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20. Install the A/C Compressor (3). Refer to INSTALLATION .
    Fig 14: Identifying Accessory Drive Belt

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    1 - GENERATOR

    2 - IDLER PULLEY

    3 - WATER PUMP

    4 - P/S PUMP

    5 - A/C COMPRESSOR

    6 - CRANKSHAFT

    7 - BELT TENSIONER

21. Install the accessory drive belt. Refer to INSTALLATION .
22. Install the radiator fan shroud. Refer to INSTALLATION .
23. Connect the radiator lower hose.
24. Connect the transmission oil cooler lines to the radiator.
25. Connect the radiator upper hose.
    Fig 15: Removing/Installing Engine Covers

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26. Install the air cleaner resonator and duct work.
27. Add engine oil to crankcase. Refer to SPECIFICATIONS .
28. Fill the cooling system. Refer to STANDARD PROCEDURE .
29. Install the engine cover (1).
    Fig 16: Removing/Installing Strut Tower Support

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30. Install the strut tower support (1).
31. Connect battery negative cable.
32. Start engine and inspect for leaks.
33. Road test vehicle.