Input Shaft

Fig 1: 3rd Gear Caged Needle Bearing

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1 - INPUT SHAFT

2 - 3RD GEAR CAGED NEEDLE BEARING

Place input shaft into shop press.

Install 3rd gear caged needle bearing (2). See Fig 1.

Fig 2: Pressing On 3rd Gear Synchronizer Hub

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1 - PRESS RAM

2 - SLEEVE C-3717

3 - BEARING SPLITTER

4 - 3RD GEAR SYNCHRONIZER ASSEMBLY

Install 3rd gear and 3-4 synchronizer (4) onto input shaft. Install Sleeve C-3717 (2) over input shaft and press on synchronizer hub and 3rd gear. The synchronizer hub has the letter See Fig 2. U stamped on the top face of the hub. This designates that the hub must be installed with the U facing upward.

Fig 3: Split Thrust Washer Separation Pin

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1 - SEPARATION PIN

2 - INPUT SHAFT

3 - PLIERS

Install a new 3-4 synchronizer snap ring into slot on input shaft.
Install blocking ring into 3-4 synchronizer. Install 4th gear caged needle bearing.
Install 4th gear onto input shaft.
Install 4-5 split thrust washer separation pin (1). See Fig 3.

Fig 4: Removing/Installing Split Thrust Washer
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1 - INPUT SHAFT

2 - SPLIT THRUST WASHER
Install split thrust washer (2) onto input shaft (1). See Fig 4.

Fig 5: Installing Retaining Ring
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1 - SPLIT THRUST WASHER RING

2 - INPUT SHAFT
Install split thrust washer retaining ring (1). See Fig 5.

Fig 6: Removing/Installing Caged Needle Bearing
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1 - INPUT SHAFT

2 - CAGED NEEDLE BEARING

Install 5th gear caged needle bearing (2). See Fig 6.

Fig 7: Installing 5th Speed Gear

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1 - PRESS RAM

2 - SLEEVE C-3717

3 - SYNCHRONIZER ASSEMBLY

4 - BEARING SPLITTER

5 - 5TH SPEED GEAR

Using Sleeve C-3717 (2), install 5th speed gear (5) and synchronizer (3). The 5th gear synchronizer hub has the letter See Fig 7. S stamped on the top face of the hub. This designates that the hub must be installed with the S facing upward.

Fig 8: Removing/Installing 5th Gear Synchronizer Snap Ring

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1 - SNAP RING PLIERS

2 - INPUT SHAFT

3 - BEARING SPLITTER

4 - SNAP RING

Install a new 5th gear synchronizer snap ring (4). See Fig 8.